Metal Ultrasonic Welding Machine

Item Name Code (INC) 66710

Miscellaneous Welding Equipment: Federal Supply Class: FSC 3438; NATO Supply Classification Class: NSC 3438
Metalworking Machinery: Federal Supply Group: FSG 34; NATO Supply Classification Group: NSG 34
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INC 66710 Metal Ultrasonic Welding Machine

This machine joins suitable metals and nonmetals by inducing longitudinal vibration in parts clamped to each other. The material commingles on an atomic level and bonds align in adjacent surfaces, the two essentially becomes one. The machine consists of power supply, horns, associated clamping and location devices and either piezoelectric converter or magnetic electric transducer. Frequencies used are from 20 to 60 kilohertz with amplitudes from .25 to 1.25 microns.

Additional Information for Metal Ultrasonic Welding Machine

Metal Ultrasonic Welding Machines are a type of equipment used in the field of metalworking machinery. They fall under the supply class of Miscellaneous Welding Equipment, which includes various welding tools and machines that are not categorized under specific welding processes.

Metal Ultrasonic Welding Machines utilize ultrasonic vibrations to join metal parts together. This process involves applying high-frequency vibrations to the metal components, which creates friction and heat. The heat generated melts the metal surfaces, allowing them to fuse together when pressure is applied.

These machines are commonly used in industries such as automotive, aerospace, electronics, and medical devices, where precise and strong metal joints are required. They offer several advantages, including fast welding speeds, minimal heat distortion, and the ability to join dissimilar metals.

Metal Ultrasonic Welding Machines typically consist of a power supply, a transducer, a horn or sonotrode, and a fixture or clamp to hold the parts in place during welding. The power supply generates the high-frequency electrical energy, which is converted into mechanical vibrations by the transducer. The vibrations are then amplified and transferred to the horn or sonotrode, which applies the vibrations to the metal parts.

These machines can be used for various applications, such as welding metal sheets, wires, tubes, and even intricate components. They are known for their precision and reliability, making them a popular choice in industries where high-quality welds are essential.

When considering a Metal Ultrasonic Welding Machine, it is important to consider factors such as the power output, frequency range, welding area, and the ability to adjust welding parameters. Additionally, it is crucial to ensure that the machine meets safety standards and is compatible with the specific metal materials and thicknesses you will be working with.

Overall, Metal Ultrasonic Welding Machines are versatile tools that offer efficient and reliable welding solutions for a wide range of metalworking applications.