TM 9-2910-226-34 Section IV. ASSEMBLY OF FUEL INJECTION PUMP FROM SUBASSEMBLIES 3-34. General. a. Assembly of the metering and distributing fuel inject ion pump should be performed in figure number sequence and in accordance with the instruct ions provided with each illustration. b. The fuel injection pump is a precision accessory whose proper operation depends on cleanliness of all parts. Precision lapped surfaces of rotating parts must be free of dust and dirt at all times. During assembly, keep working area, parts, hands, and clothing clean. c. Immediately before assembly, coat all bearings, shafts, and contact surfaces with ap- propriate engine oil. Always use new gaskets and packings. Apply grease, Federal Specification W-P- 236, on tight fitting preformed packings to aid in their installation. 3-35. Repair Kits. a. General. A number of repair kits are supplied to repair the fuel injection pump. Repair kits for the governor linkage, and timing device unit assembly are listed in appendix B. The kits were applied in the previous section during assembly of the individual components. The KEY to fig 3-109 A B C D E F G H J K L M N R Timing device assembly 1/4x11/16 machine screw Retaining plate lockwasher Bearing retaining plate Bearing retaining lock nut Bearing retaining lockwasher Camshaft ball bearing assembly 1 Bearing retaining ring 2 Camshaft ball bearing Camshaft assembly 1 Camshaft 2 Assembled washer screw Timing pointer Tappet assembly Plunger spring seat Head lower preformed packing Hydraulic head assembly Stud sleeve Hydraulic head nut Head upper preformed packing following are additional kits for repair of the fuel injection pump. b. Shim Set. The shim set contains outer, and inner spring spacers. The spacers are used to adjust the governor inner and outer spring tensions. The spacer set is listed in the repair list section in ap- pendix B. c. Gasket and Preformed Packing Set. All gaskets and preformed packings in the gaskets and preformed packings set will be replaced during repair of fuel injection pump. 3-36. Identification of Metering and Distributing Fuel Injection Pump Components. a. General. To identify, locate, and show relationship of com- ponents of the injection pump, refer to the exploded views in the repair section of this chapter. b. Exploded View Illustrations. Figures 3-29 through 3-37, 3-70, 3-71, 3-97; and injection pump and components. illustrations to identify parts and aid of the pump. 3-109 show the Refer to the in the assembly T Plunger outer spring U Injection pump housing assembly 1 Injection pump housing 2 Pump housing stud 3 Tappet guide pin V 1/4x5/8 machine screw W Copper gasket X Governor weight and spider assembly Y Quill shaft assembly Z Quill shaft pad gasket AA 1/4x5/8 machine screw BB Copper gasket CC Quill shaft pad cover DD 3/8x1-1/4 machine screw EE 3/8-inch lockwasher FF 3/8-inch flat washer CC Pump housing packing HH Camshaft Woodruff key JJ 3/8-inch lockwasher KK 3/8x5-7/8 machine screw P Q S Spring retaining ring 3-68
