TM 9-2520-246-34 Figure 4-29. Transfer Mounted on Overhaul Stand, (1) Using a puller (item 4, table 2-1), remove input shaft companion flange. (See fig. 4-30.) NOTE Apply a coating of white lead pigment, Fed Spec TT-W-261C, to front output shaft spline before installing companion flange. Tighten flange nut. (2) Using a puller (item 4, table 2-1), remove front output shaft companion flange. (See fig. 4-30.) e. Front Output Shaft Cover Assembly. NOTE During assembly, install new gasket and tighten capscrews to 45-55 lb-ft torque. Remove the 10 capscrews and lockwashers securing the front output shaft cover to the transfer case cover. (See fig. 4-30.) Install puller screws into the two puller-screw holes (fig. 4-29) in the flange of the front output shaft cover. Pull the cover assembly from the dowel pins (fig. 4-31) on the transfer case cover. Remove puller screws and discard gasket. f. Front Output Shaft and Reverse Shift Shaft Assembly. Position the output shaft cover assembly in an arbor press with the shafts facing upward and press the output shaft and reverse shift assembly free from the cover. (See fig. 4-32.) Figure 4-30. Companion Flanges — Removal. g. Input Shaft Front Bearing Cover. NOTE During assembly, install new gasket and tighten capscrews to 60-77 lb-ft torque. Remove the five capscrews and lockwashers from the input shaft front bearing cover and cover gasket. (See fig. 4-31.) Using a suitable tool, remove the oil seal cover. h. Idler Shaft Driving Gear. Bend locking plate tabs away from two capscrews. Remove the two capscrews securing the idler shaft driving gear to the idler shaft. (See fig. 4- 31.) Remove the idler shaft gear. Figure 4-31. Removal of Transfer Covers. 4-22