TM 9-2320-361-34 5-5. TURBOCHARGER REPLACEMENT THIS TASK COVERS: a. Removal b. Installation INITIAL SETUP APPLICABLE MODELS All TOOLS General mechanic’s tool kit (Appendix B, Item 1) MATERIALS/PARTS Gasket (Appendix F, Item 29) Gasket (Appendix F, Item31) Gasket (Appendix F, Item 50) Four locknuts (Appendix F, Item 93) Locknut (Appendix F, Item 94) Cap and plug set (Appendix C, Item 5) Lubricating oil, OE/HDO 10 (Appendix C, Item 12) PERSONNEL REQUIRED REFERENCES (TM) TM 9-2320-361-10 TM 9-2320-361-20 TM 9-2320-361-34P TM 9-2815 -210-34P EQUIPMENT CONDITION ● Parking brake set (TM 9-2320-361-10). ● Battery ground cable disconnected (TM 9-2320-361-20). ● Air intake tube removed (TM 9-2320-361-20). ● Manifold heater removed (TM 9-2320-361-20). . Crankcase breather tube removed (TM 9-2320-361-20). ● Turbocharger oil drain tube, hose, and adapter removed (TM 9-2320-36 1-20). ● Turbocharger oil inlet tube and adapter removed (TM 9-2320-361-20). Two CAUTION Cap or plug all openings immediately after disconnecting lines and hoses to prevent contamination. Remove caps or plugs prior to installation. Failure to do so may result in turbocharger and/or engine damage. a. Removal 1. Remove locknut (12) and screw (9) from coupling (11). Discard locknut (12). 2. Remove coupling (11), gasket (13), and elbow (8) from flex tube (10). Discard gasket (13). 3. Loosen clamp (7) and remove elbow (8), clamp (7), and gasket (6) from turbocharger (5). Discard gasket (6). NOTE Assistant will help with step 4. 4. Remove four locknuts (3), two screws (2), turbocharger (5), and gasket (14) from exhaust manifold (1). Discard locknuts (3) and gasket (14). b. Installation 1. 2. 3. 4. 5. 5-16 NOTE Assistant will help with step 1. Install new gasket (14) and turbocharger (5) on exhaust manifold (1) with two screws (2) and four new locknuts (3). Install new gasket (6), clamp (7), and elbow (8) on turbocharger (5). Do not tighten clamp (7). Install new gasket (13) on elbow (8). Install elbow (8) on flex tube (10) with coupling (11), screw (9), and new locknut (12). Tighten clamp (7).