TM-9-2320-361-24-2 Field Maintenance Manual Volume 2 for M44A2 Series Trucks
Page 68 of 1144
TM 9-2320-361-24-2 0203 00 0203 00-2 BRUSH GUARD, STONE SHIELD, AND HEADLIGHT GUARD REPLACEMENT (Contd) STONE SHIELD REMOVAL NOTE • Radiator stone shield consists of an upper and lower stone shield. Vehicles with a front winch do not use lower stone shield. • Some vehicles may have washers between brush guard and brush guard bracket. 1. Remove four locknuts (19), screws (10), two washers (15), and lower stone shield (9) from brush guard (4) and upper stone shield (7). Discard locknuts (19). 2. Remove three locknuts (5), screws (8), brackets (6), and upper stone shield (7) from brush guard (4). Discard locknuts (5). HEADLIGHT GUARD REMOVAL NOTE This procedure can also be done with brush guard installed on vehicle. 1. Remove four locknuts (1), screws (20), and washers (21) from brush guard (4). Discard locknuts (1). 2. If brush guard (4) was not removed from vehicle, remove two locknuts (22), washers (14), screws (13), and headlight guard (2) from brush guard (4). Discard locknuts (22). BRUSH GUARD REMOVAL 1. Remove two locknuts (16) and screws (18) from brush guard (4) and frame rail brackets (17). Discard locknuts (16). 2. Remove four locknuts (1) and (22), four washers (21) and (14), screws (20) and (13), and brush guard (4) from angle brackets (3). Discard locknuts (1) and (22). NOTE • Vehicles without front winch have an additional brush guard bracket. • If vehicle is equipped with lower stone shield, proceed to step 4. 3. Remove two locknuts (19), screws (10), washers (15), and upper brush guard bracket (12) from brush guard (4). Discard locknuts (19). 4. Remove two locknuts (19), screws (10), washers (15), and lower brush guard bracket (11) from brush guard (4). Discard locknuts (19). BRUSH GUARD INSTALLATION 1. Install upper brush guard bracket (12) on brush guard (4) with two screws (10), washers (15), and new locknuts (19). 2. Install lower brush guard bracket (11) on brush guard (4) with two screws (10), washers (15), and new locknuts (19). 3. Position brush guard (4) on two frame rail brackets (17) and install with two screws (18) and new locknuts (16). Do not tighten locknuts (16). 4. Position brush guard (4) on angle brackets (3). Install four screws (13) and (20), washers (2) and (14), and locknuts (1) and (22) on brush guard (4), headlight guard (2), and two angle brackets (3). Tighten locknuts (16).