TM-9-2320-361-24-1 Field Maintenance Manual Volume 1 for M44A2 Series Trucks
Page 902 of 1176
TM 9-2320-361-24-1 0138 00 0138 00-4 TRANSFER CASE REPLACEMENT (Contd) INSTALLATION NOTE Perform step 1 if stud(s) was removed. 1. Install threaded stud(s) (29) on transfer case (25). Tighten stud(s) (29) 125–135 lb-ft (170–183 N•m). 2. Place transfer case (25) on transfer case jack stand. Secure transfer case (25) with safety chain or strap. 3. Install right transfer case support (15) on transfer case studs (29) with two new locknuts (14). Tighten locknuts (14) 125–135 lb-ft (170–183 N•m). 4. Install left transfer case support (28) on transfer case studs (29) with four new locknuts (27). Tighten locknuts (27) 125–135 lb-ft (170–183 N•m). 5. Install parking brake bracket (3) on transfer case (25) with two new lockwashers (8) and screws (7). Tighten screws (7) 60–77 lb-ft (81–104 N•m). 6. Raise transfer case (25) into mounting position underneath vehicle. 7. Install mounting plate (18) on two support brackets (21) with four bushings (19), two washers (22), screws (17), and new locknuts (23). Tighten locknuts (23) 65–75 lb-ft (88–102 N•m). 8. Install left transfer case support (28) on mounting plate (18) with four screws (20) and new locknuts (26). Tighten locknuts (26) 65–70 lb-ft (88–95 N•m). 9. Install right transfer case support (15) to support bracket (11) with screw (13), two bushings (12), washer (34), and new locknut (33). Tighten locknut (33) 65–70 lb-ft (88–95 N•m). 10. Install adapter drive shaft (36), adapter (37), and speedometer shaft (38) on transfer case (25). 11. Install spring (31) on parking brake lever (30) and bracket (35). 12. Slide parking brake cable (9) in parking brake lever (30) and install nut (32) on threaded end (6) of parking brake cable (9). 13. Install parking brake cable (9) on parking brake bracket (3) with new lockwasher (4) and screw (5). 14. Connect air line (16) to air cylinder (24) on front of transfer case (25). NOTE Step 15 applies to vehicles with transfer case PTO installed. 15. Install ball pivot end (1) on PTO shift arm (2) with new locknut (10). 16. Install power takeoff propeller shaft (vehicles w/PTO) (WP 0346 00). 17. Install forward rear axle propeller shaft (WP 0147 00). 18. Install transmission to transfer propeller shaft (WP 0139 00). 19. Install front axle propeller shaft (WP 0142 00). 20. Install cab tunnels (WP 0230 00). 21. Install spare wheel (TM 9-2320-361-10). 22. Fill transfer case to proper fluid level (WP 0020 00). 23. Adjust parking brake (WP 0164 00). 24. Connect battery ground cable (WP 0126 00). 25. Start engine and fill air reservoir (TM 9-2320-361-10). 26. Release parking brake and remove wheel chocks (TM 9-2320-361-10).