TM-9-2320-361-24-1 Field Maintenance Manual Volume 1 for M44A2 Series Trucks
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TM 9-2320-361-24-1 0134 00 0134 00-2 TRANSFER CASE CONTROLS AND LINKAGE MAINTENANCE (W/O PTO) (Contd) REMOVAL 1. Remove two locknuts (6), screws (3), rod (1), and clevis (4) from transfer case shaft (5) and transfer case shift handle (10). Discard locknuts (6). 2. Loosen jamnut (2) and remove clevis (4) and jamnut (2) from rod (1). 3. Remove locknut (7), screw (9), and transfer case shift handle (10) from transfer case shift bracket (8). Discard locknut (7). CLEANING AND INSPECTION WARNING Skysol 100 solvent is combustible; DO NOT use or store near heat, sparks, flame, or other ignition sources. Use mechanical ventilation whenever product is used in a confined space, heated above ambient temperatures, or agitated. Keep container sealed when not in use. Contact with Skysol 100 may cause skin irritation. Use chemical-resistant gloves. In case of skin contact, remove any contaminated clothing and wash skin thoroughly with soap and water. Wash contaminated clothing before reuse. Eye contact may cause irritation, tearing, or blurring of vision. Use face shield or goggles when eye contact may occur. In case of eye contact, flush eyes with large amounts of water for at least 15 minutes or until irritation subsides. Inhalation may cause irritation to upper respiratory passages. DO NOT have food or drink in the vicinity. Failure to comply may result in injury to personnel. 1. Clean all parts with Skysol 100 solvent and dry with clean rag. 2. Inspect all parts for breaks, cracks, and bends. If broken, cracked, or bent, replace part. INSTALLATION 1. Install transfer case shift handle (10) on transfer case shift bracket (8) with screw (9) and new locknut (7). Shift handle (10) must move freely. 2. Install jamnut (2) and clevis (4) on rod (1) to measure 4.9 in. (12.4 cm) from center of clevis (4) hole and rod (1) hole. Tighten jamnut (2). 3. Install clevis (4) and rod (1) on transfer case shift handle (10) and transfer case shaft (5) with two screws (3) and new locknuts (6). 4. Move transfer case shift handle (10) through LOW, NEUTRAL, and HIGH positions and verify correct installation of controls. 5. Connect battery ground cable (WP 0126 00). 6. Release parking brake and remove wheel chocks (TM 9-2320-361-10).