TM-9-2320-361-24-1 Field Maintenance Manual Volume 1 for M44A2 Series Trucks
Page 866 of 1176
TM 9-2320-361-24-1 0132 00 0132 00-2 TRANSMISSION INSTALLATION (Contd) INSTALLATION 1. Install utility chains on transmission (6) with four washers (4) and screws (3). 2. Attach sling to utility chains. Attach lifting device to sling. 3. Position transmission (6) under vehicle and raise transmission (6). WARNING • All personnel must stand clear during lifting operations. A swinging or shifting load may cause injury to personnel. • Lifting device must have a weight capacity greater than the weight of the transmission to prevent damage to equipment and injury to personnel. CAUTION Ensure transmission is aligned with clutch and pilot bearing. Failure to do so may result in damage to equipment. 4. Install new gasket (2) and transmission (6) on flywheel housing (1) with eleven new screw assembled lockwashers (11). Tighten screw-assembled lockwashers (11) 23–26 lb-ft (31–35 N•m). 5. Install new lockwasher (17) and ground strap (16) on transmission (6) with new screw-assembled lockwasher (11). Tighten screw-assembled lockwasher (11) 23–26 lb-ft (31–35 N•m). 6. Remove lifting device from sling. Remove sling from utility chains. 7. Remove four screws (3), washers (4), and utility chains from transmission (6). 8. Install four new screw-assembled lockwashers (5) on transmission (6). Tighten screw-assembled lockwashers (5) 25–32 lb-ft (34–43 N•m). 9. Align mark on lever (14) with shaft (12) and install lever (14) on shaft (12) with screw (15) and new locknut (13). NOTE If mark does not exist on shaft or lever, position lever on spline to rear of shaft centerline. 10. Push lower end of lever (14) forward until resistance is felt. Measure distance from center of hole on lever (14) to flange of transmission (6). Measurement should be 3.25 in. (8.26 cm). Rotate lever (14) one spline at a time if necessary to obtain 3.25 in. (8.26 cm) measurement. Tighten locknut (13). NOTE Perform step 11 if PTO is installed. 11. Attach power takeoff shift lever (8) on PTO arm (10) and push pin (7) in clevis (9) until head of pin (7) seats against clevis (9). 12. Install rod (23) on clutch shaft lever (18) with screw (22) and new locknut (21). 13. Install clevis (25) on lever (14). 14. Push pin (24) in clevis (25) until head of pin (24) seats against clevis (25). 15. Install clutch return spring (19) on clutch shaft lever (18) and frame (20). 16. Fill transmission to proper fluid level (WP 0020 00). 17. Install intermediate propeller shaft (WP 0140 00). 18. Install transfer case to transmission propeller shaft (WP 0139 00). 19. Install power takeoff propeller shaft (if removed) (WP 0346 00). 20. Install cab tunnels (WP 0230 00). 21. Install transmission gearshift lever (WP 0130 00). 22. Install cab top (if removed) (TM 9-2320-361-10). 23. Connect battery ground cable (WP 0126 00). 24. Adjust clutch pedal free play (WP 0047 00). 25. Release parking brake and remove wheel chocks (TM 9-2320-361-10).