TM-9-2320-361-24-1 Field Maintenance Manual Volume 1 for M44A2 Series Trucks
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TM 9-2320-361-24-1 0086 00 0086 00-2 ALTERNATOR PULLEY REPLACEMENT (Contd) REMOVAL 1. Clamp alternator pulley (2) in a soft-jawed vice (3). 2. Remove locknut (5) and washer (4) from alternator shaft (7). Discard locknut (5). 3. Remove alternator (1) and pulley (2) from soft-jawed vise (3). 4. Using puller, remove alternator pulley (2) and woodruff key (6) from alternator shaft (7). Discard woodruff key (6). INSTALLATION 1. Position new woodruff key (6) in alternator shaft (7) with flat side up. 2. Align pulley keyway (8) with woodruff key (6) in alternator shaft (7) and tap pulley (2) onto alternator shaft (7). 3. Install washer (4) and new locknut (5) on alternator shaft (7). Tighten locknut (5) finger-tight. 4. Clamp alternator pulley (2) in soft-jawed vise (3). 5. Tighten locknut (5) 90–100 lb-ft (122–135 N•m). 6. Remove alternator pulley (2) from vise (3). 7. Install alternator (WP 0085 00). 8. Connect battery ground cable (WP 0126 00). 9. Lower and secure hood (TM 9-2320-361-10). 10. Release parking brake and remove wheel chocks (TM 9-2320-361-10).