TM-9-2320-361-24-1 Field Maintenance Manual Volume 1 for M44A2 Series Trucks
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TM 9-2320-361-24-1 0085 00 0085 00-2 ALTERNATOR (60 AMPERE) AND MOUNTING BRACKET MAINTENANCE (Contd) REMOVAL CAUTION Never operate the alternator with the positive output terminal disconnected. Damage to alternator will result. NOTE Prior to removal, tag wires for installation. 1. Remove two screws (12) and lockwashers (11) from terminal cover (10). Discard lockwashers (11). 2. Pry cover (10) away from waterproofing sealant and remove cover (10) from alternator (25). 3. Remove two screws (4), lockwashers (3), wire retaining strap (2), and spacer (1) from alternator (25). Discard lockwashers (3). 4. Remove screw (6), lockwasher (5), and ground wire (7) from alternator (25). Discard lockwasher (5). NOTE • Alternator has an AC terminal not used on M44A2 series trucks. • Waterproofing sealant must be removed before removing wire in step 5. 5. Remove nut (9), lockwasher (8), and wire (36) from stud (35). Discard lockwasher (8). 6. Disconnect wire (33) from wire (34). 7. Remove screw (18), lockwasher (19), and washer (17) from alternator adjusting arm (16) and alternator (25). Discard lockwasher (19). 8. Remove nut (15), lockwasher (14), and alternator adjusting arm (16) from engine stud (13). Discard lockwasher (14). 9. Remove two alternator belts (20) from alternator pulley (21). 10. Remove two cotter pins (22), two locknuts (23), shims (31), four washers (24) and (26), two screws (27), and alternator (25). Discard two cotter pins (22). NOTE Perform step 11 only if alternator mounting bracket is damaged. 11. Remove three screws (28), lockwashers (29) and alternator mounting bracket (30) from engine (32). Discard lockwashers (29). 12. Remove alternator pulley (21) (WP 0086 00).