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TM-9-2320-361-24-1 Page 1082

TM-9-2320-361-24-1 Field Maintenance Manual Volume 1 for M44A2 Series Trucks

Page 1082 of 1176


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TM 9-2320-361-24-1 0173 00 0173 00-2 BRAKE PEDAL LEVER REPLACEMENT (Contd) REMOVAL 1. Unhook clutch return spring (1) from relay lever (2). 2. Unhook brake pedal return spring (14) from clevis pin (8). 3. Remove nut (19), washer (20), screw (3), and yoke rod (4) from relay lever (2). 4. Remove screw (5) and nut (21) from relay lever (2). 5. Remove relay lever (2) and woodruff key (18) from shaft (6). Discard woodruff key (18). 6. Remove screw (22), clutch pedal rod (24), and bumper (23) from arm (28). 7. Remove screw (27), clutch pedal arm (28), and woodruff key (26) from shaft (6). Discard woodruff key (26). 8. Remove screw (12), washer (11), brake pedal lever (13), and bumper (10) from brake pedal rod (9). Remove brake pedal rod (9) from cab. 9. Remove cotter pin (15), clevis pin (8), and yoke (16) from brake pedal lever (13). Discard cotter pin (15). NOTE • Assistant will help with steps 10 and 11. • On vehicles equipped with transmission power takeoff, pull shaft free of inside of bracket and brake pedal lever until lever can be removed. 10. Remove shaft (6) through bracket (17) and brake pedal lever (13) until brake pedal lever (13) can be removed from bracket (17). 11. Remove shaft (6) from frame (25). 12. Remove grease fitting (7) from brake pedal lever (13). INSTALLATION NOTE • Assistant will help with step 1. • When installing shaft make sure enough room is afforded for installation of relay lever and clutch pedal arm. 1. Install grease fitting (7) on brake pedal lever (13). 2. Position brake pedal lever (13) in bracket (17) and yoke (16), and install shaft (6) through frame (25), bracket (17), and brake pedal lever (13). 3. Install clevis pin (8) through yoke (16) and brake pedal lever (13) with new cotter pin (15). 4. Install new woodruff key (18) and relay lever (2) on shaft (6) with screw (5) and nut (21). 5. Connect relay lever (2) to yoke rod (4) with screw (3), washer (20), and nut (19). 6. Install brake pedal rod (9) through cab floor and bumper (10) onto brake pedal lever (13) with washer (11) and screw (12). 7. Install new woodruff key (26) and clutch pedal arm (28) on shaft (6) with screw (27). 8. Install clutch pedal rod (24) through cab floor and bumper (23) and onto clutch pedal arm (28) with screw (22). 9. Connect brake pedal return spring (14) to clevis pin (8). 10. Connect clutch return spring (1) on relay lever (2).