TM-9-2320-361-20 Page 423

TM-9-2320-361-20 Unit Maintenance Manual for M44A2 Series Trucks

Page 423 of 1207

TM 9-2320-361-20 4-7. STARTER MOTOR REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: APPLICABLE MODELS REFERENCES (TM) All TM 9-2320-361-10 MATERIALS/PARTS TM 9-2320-361-20P Two gaskets EQUIPMENT CONDITION Four lockwashers Ž Parking brake set (TM 9-2320-361-10). PERSONNEL REQUIRED Battery ground cable disconnected (para. 4-48). Air cleaner assembly removed (para. 3-15). Two a. Removal NOTE Tag leads for installation. 1. Remove screw (6), clip (7), and wire (8) from starter solenoid terminal (9). NOTE Remove two wires from solenoid stud on M756A2 model. 2. Remove nut (5), wire (3), and cable (4) from solenoid stud (2). 3. Remove nut (10), lockwasher (11), and ground cable (12) from starter motor stud (13). Discard lockwasher (11). NOTE Assistant will help with step 4. 4. Remove three nuts (15), lockwashers (14), and starter motor (1) from studs (19). Discard lockwashers (14). 5. Remove gasket (16), spacer (17), and gasket (18) from studs (19). Discard gaskets (16) and (18). b. Installation 1. Position new gasket (18), spacer (17), and new gasket (16) on three studs (19). Make sure flat side of gasket (16) faces starter motor (1). NOTE Assistant will help with step 2. 2. Install starter (1) on studs (19) with three new lockwashers (14) and nuts (15). Tighten nuts (15) 70-80 lb-ft (95-108 NŽm). 3. Install ground cable (12) on starter solenoid terminal (13) with new lockwasher (11) and nut (10). NOTE Install two wires on solenoid stud for M756A2 model. 4. Install cable (4) and wire (3) on solenoid stud (2) with nut (5). 5. Install wire (8) on starter solenoid terminal (9) with clip (7) and screw (6). 4-12