TM 9-2320-361-20 4-4. ALTERNATOR PULLEY REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: APPLICABLE MODELS REFERENCES (TM) All TM 9-2320-361-20P TOOLS EQUIPMENT CONDITION Puller kit PE12 Alternator removed (para. 4-3). MATERIALS/PARTS Woodruff key Locknut a. Removal 1. Clamp alternator pulley (2) in a soft-jawed vice (3). 2. Remove locknut (5) and washer (4) from alternator shaft (7). Discard locknut (5). 3. Remove alternator (1) and pulley (2) from soft-jawed vise (3). 4. Using the puller, remove alternator pulley (2) and woodruff key (6) from alternator shaft (7). Discard woodruff key (6). b. Installation 1. Position new woodruff key (6) in alternator shaft (7) with flat side up. 2. Aline pulley keyway (8) with woodruff key (6) in alternator shaft (7) and tap pulley (2) onto alternator shaft (7). 3. Install washer (4) and new locknut (5) on alternator shaft (7). Tighten locknut (5) finger tight. 4. Clamp alternator pulley (2) in soft-jawed vise (3). 5. Tighten locknut (5) 90-100 lb-ft (122-135 NŽm). 6. Remove alternator pulley (2) from vise (3). 4-8