TM-9-2320-361-20 Page 415

TM-9-2320-361-20 Unit Maintenance Manual for M44A2 Series Trucks

Page 415 of 1207

TM 9-2320-361-20 4-3. ALTERNATOR (60 AMPERE) AND MOUNTING BRACKET REPLACEMENT This task covers: a. Removal c. Adjustment b. Installation INITIAL SETUP: APPLICABLE MODELS REFERENCES (TM) All TM 9-2320-361-10 MATERIALS/PARTS TM 9-2320-361-20P Two cotter pins EQUIPMENT CONDITION Eleven lockwashers Parking brake set (TM 9-2320-361-10). Adhesive sealant (Appendix C, Item 5) Hood raised and secured (TM 9-2320-361-10). Sealing compound (Appendix C, Item 23) Battery ground cable disconnected (para. 4-48). PERSONNEL REQUIRED GENERAL SAFETY INSTRUCTIONS Two Alternator must be supported during removal and installation. CAUTION Never operate the alternator with the output terminal (POS) disconnected. Damage to alternator will result. NOTE Tag wires for installation. 1. 2. 3. 4. 5. 6. 7. 8. 9. 4-4 Remove two screws (12) and lockwashers (11) from terminal cover (10). Discard lockwashers (11). Pry cover (10) away from waterproofing sealant and remove cover (10), Remove two screws (4), lockwashers (3), wire retaining strap (2), and spacer (1) from alter- nator (25). Discard lockwashers (3). Remove screw (6), lockwasher (5), and ground wire (7) from alternator (25). Discard lockwasher (5). NOTE Alternator has an AC terminal not used on M44A2 series trucks. Ž Waterproofing sealant must be removed before removing wire in step 5. Remove nut (9), lockwasher (8), and wire (36) from stud (35). Discard lockwasher (8), Disconnect wire (33) from wire (34). Remove screw (18), lockwasher (19), and washer (17) from alternator adjusting arm (16) and alternator (25). Discard lockwasher (19). Remove nut (15), lockwasher (14), and alternator adjusting arm (16) from engine stud (13). Discard lockwasher (14). Remove two alternator belts (20) from alternator pulley (21).