TM-9-2320-209-34-2-1 Page 8

TM-9-2320-209-34-2-1 Maintenance Part 1 for M44A1 and M44A2 Series Trucks

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TM 9-2320-209-34-2-1 TABLE OF CONTENTS - CONT Section III. Crankcase, Block, and Cylinder Head Cylinder Head Removal, Repair, and . . . . . . . . . . . Replacement (Trucks with Engines LD 465-1, LD 465-1C, and LDT 465-1C) . . . . . . Preliminary Procedures . . . . . . . . . . . Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning, Inspection, and Repair . . . . . . . . . . . Replacement . . . . . . . . . . .... . . . . Cylinder Sleeve Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . Section IV. Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration Damper Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preliminary Procedures . . . . . . Removal . ........ . . . . . . .... . Replacement . . . . . . . . . . . ... . . . . . . . Main Bearings Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Crankshaft Front Oil Seal Removal and Replacement . . . . . . . . . . . . . . . . . . . . Preliminary Procedures . . . . . . . Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement . . . . . . . . . . . . . . . . . . . . . . Section V. Flywheel...... . . . . . . . Flywheel Removal, Repair, and Replacement (Engines LD 465-1, LD465-1C, and LDT465-1C) . . . . Preliminary Procedures . .. . . . . . . . . . Removal . . . . . . . . . . . . . . . ... . . . . Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection and Repair . . .... . . . . . . . . Replacement . . . . . . . . . . . ... . . . . . . . Test . ........ . . . . . . . . . . . . .. Section VI. Pistons and Connecting Rods Connecting Rod Bearings Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . Piston and Connecting Rod Assembly Removal, Repair, and Replacement . ....... . Section VII. Valves, Camshaft, and Timing System Poppet Valve Pushrod Removal and Replacement . . . . . .. . . . . . . . . . . . . . Preliminary Procedure . . . . . . . . . Removal . . . . . . ...... . . . . . . . . . . . ... Replacement . ... . . . . . . . . . . . . ..... . Paragraph 2-6 2-6a 2-6b 2-6c 2-6d 2-7 2-8 2-8a 2-8b 2-8c 2-9 2-10 2-10a 2-10b 2-10c 2-11 2-11a 2-11b 2-11c 2-11d 2-11e 2-11f 2-12 2-13 2-14 2-14a 2-14b 2-14c Page 2-42 2-42 2-42 2-43 2-69 2-69 2-106 2-106 2-106 2-106 2-106 2-113 2-120 2-120 2-120 2-120 2-121 2-123 2-123 2-123 2-123 2-126 2-126 2-126 2-128 2-132 2-132 2-132 2-132 2-132 2-132 2-133 2-137 iii