M1117 Guardian Fuel System
Diesel and JP Fuels
The M1117 Guardian ASV Armored Security Vehicle is fuelled by Diesel and JP Fuels. The Fuel System is designed by Bosch and calibrated for the Cummins Diesel Engine.
FUEL SYSTEM
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 125319-5-501 | Plug, Pipe | 2 | |
| 135287 | 4730-01-478-0712 | Connector, Inverted | 2 |
| 125336-8-6 | 4730-01-070-4915 | Elbow, Male 90 | 4 |
| 125441-6-6 | 4730-01-478-3828 | Connector, Female 3/8 x 3/8 | 1 |
| 127017-6-6 | 4730-00-113-5446 | Nipple, Pipe 3/8 x 3/8 | 1 |
| 216243 | 4730-01-478-1368 | Elbow, Male 90 | 1 |
| 216244 | 4820-01-478-0382 | Valve, Ball | 1 |
| 216245 | 4730-00-278-3725 | Nipple, 3/8 | 1 |
| 135265-7 | 4720-01-478-0139 | Hose, Fuel Assy 5/16 x 38 | 4 |
| 135265-1 | 4720-01-478-0260 | Hose, Fuel Crossover 3/16 X 70 | 1 |
| 125511-6-6 | 4730-00-322-8457 | Adapter, Male | 2 |
| 125511-6-4 | 4730-00-942-9147 | Connector, Male | 2 |
| 135285 | 4710-01-478-0340 | Tube, Fuel Pickup | 2 |
| 135337 | Tube, Crossover Pickup | 2 | |
| 136096 | 2910-01-478-1149 | Switch, Fuel Level | 1 |
| MS27142-3 | 5935-00-115-2306 | Connector, Female 16 Ga | 2 |
| 125511-8-6 | 4730-01-162-7054 | Adapter, Male | 2 |
HIGH-PRESSURE FUEL TUBING
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 214217 | 4710-01-415-8552 | Manifold, Fuel Tube | 1 |
| 214208 | 5340-01-372-0329 | Brace, Tube | 1 |
| 214212 | 5342-01-342-2973 | Isolator, Vibration | 6 |
| 214197 | 5340-01-196-3680 | Brace, Tube | 3 |
| 214196 | 5310-01-234-1411 | Washer, Flat | 11 |
| 214200 | 5305-01-340-8396 | Screw, HH M5-0.80 x 22 | 9 |
| 214192 | 4730-01-195-0825 | Screw, Fluid Passage | 7 |
| 214191 | 5330-01-195-5268 | Seal, Fuel Tube | 7 |
| 214198 | 5340-01-240-2696 | Brace, Tube | 1 |
| 214214 | 5342-01-372-2290 | Isolator, Vibration | 2 |
| 214209 | 5340-01-372-0328 | Brace, Tube | 1 |
| 214215 | 5340-01-483-7589 | Brace, Tube | 1 |
| 214211 | 5340-01-424-1807 | Isolator, Vibration | 1 |
| 214199 | 5340-01-280-7095 | Brace, Tube | 1 |
| 214206 | 4710-01-271-3840 | Tube, Injector Cyl 6 | 1 |
| 214205 | 4710-01-271-3839 | Tube, Injector Cyl 5 | 1 |
| 214204 | 4710-01-271-3843 | Tube, Injector Cyl 4 | 1 |
| 214203 | 4710-01-478-0353 | Tube, Injector Cyl 3 | 1 |
| 214202 | 4710-01-478-0354 | Tube, Injector Cyl 2 | 1 |
| 214201 | 4710-01-483-6208 | Tube, Injector Cyl 1 | 1 |
| 214216 | 5310-01-381-5769 | Washer, Sealing | 2 |
| 214194 | 4820-01-383-5527 | Valve, Check | 1 |
| 205990 | 4820-01-070-9710 | Ball, Check | 1 |
| 214195 | 5360-01-484-8547 | Pin, Spring | 1 |
| 214193 | 4730-01-281-9310 | Connector, Fuel | 1 |
| 214160 | 5310-01-340-8468 | Washer, Sealing | 2 |
| 214207 | 5305-01-372-4714 | Screw, HH M5-0.80 x 35 | 2 |
| 214213 | 5342-01-271-5862 | Isolator, Vibration | 1 |
| 214210 | 5340-01-372-0330 | Brace, Tube | 1 |
FUEL INJECTOR
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 216378 | 2910-01-479-7847 | Injector, Fuel | 6 |
| 213766 | Clamp, Injector | 6 | |
| 214273 | 5306-01-483-8104 | Screw, HHF M8-1.25 x 80 | 6 |
| 214272 | 2910-01-271-9826 | Seat, Injector | 6 |
FUEL INJECTION PUMP
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 216324 | 2910-01-479-7842 | Pump, Fuel Injection | 1 |
| 214071 | 5310-01-270-8343 | Nut, Hex M10-1.5 | 4 |
| 214181 | 5307-01-287-0856 | Stud, M10-1.5 | 2 |
| 214166 | 5331-01-272-1121 | Ring, O | 1 |
| 214180 | 3020-01-280-9024 | Gear, Fuel Pump | 1 |
| 213747 | 5310-01-483-5010 | Washer, Lock | 1 |
| 213746 | 5310-01-479-4339 | Nut, Gear Retaining | 1 |
| 214182 | 5331-01-272-1122 | Ring, O | 1 |
| 214179 | 5307-01-271-9511 | Stud, M10-1.5 | 2 |
FUEL TRANSFER PUMP
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 216366 | 2910-01-479-7851 | Pump, Fuel Transfer | 1 |
| 216364 | 5305-01-425-6191 | Screw, HHF M8-1.25 x 20 | 2 |
| 217321 | 5340-01-488-6071 | Gasket, Cover | 1 |
FUEL SHUTOFF CABLE
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 136248-1 | 2590-01-478-0436 | Cable, Fuel Shutoff | 1 |
| MS3367-2-9 | 5975-00-156-3253 | Band, Cinch 13-5/16 Inch | A/R |
| 131563 | 5340-01-483-5163 | Clamp, Cable | 1 |
| MS27183-8 | 5975-00-156-3253 | Washer, Flat 3/16 | 2 |
| MS51849-66 | 5305-00-179-8946 | Screw, HSH 10-32 x 3/4 | 2 |
| MS35650-302 | 5310-00-943-9751 | Nut, Hex 10-32 | 1 |
| 131592 | 3040-01-413-5999 | End, Rod | 1 |
| 136247 | 5340-01-483-7906 | Support, Cable | 1 |
| MS27183-59 | 5310-01-417-3828 | Washer, Flat 7/16 | 1 |
| MS35333-43 | 5310-00-685-3228 | Washer, Lock In 7/16 | 2 |
| MS35691-29 | 5310-00-835-2036 | Nut, Hex Jam 7/16-20 | 1 |
| 136248-2 | 5340-01-484-9167 | Handle, Engine Stop Tee | 1 |
| MS51967-2 | 5310-01-291-3389 | Nut, Hex 1/4-20 | 1 |
| MS90725-3 | 5305-00-068-0500 | >Screw, HH 1/4-20 x 1/2 | 2 |
| MS27183-10 | 5310-00-809-4058 | Washer, Flat 9/32 | 2 |
| MS51943-31 | 5310-00-061-4650 | Nut, Hex SL 1/4-20 | 2 |
| 218164 | 5310-01-484-8957 | Nut, Cap 7/16-20 | 1 |
| 134126-22 | 7690-01-483-6357 | Decal, Fuel Shutoff | 1 |
FUEL LEVEL TRANSMITTER
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| MS90725-58 | 5305-00-115-9526 | Screw, HH 3/8-16 x 3/4 | 2 |
| MS35338-46 | 5310-00-637-9541 | Washer, Lock 3/8 | 2 |
| 11648568 | 4820-00-009-7378 | Valve, Fuel Selector | 1 |
| 135302 | 5340-01-483-5219 | Support, Selector Valve | 1 |
| 114745 | 7690-01-483-5011 | Decal, Fuel Selector | 1 |
| MS35214-53 | 5305-00-954-8991 | Screw, PH 10-24 x 3/8 Brass | 1 |
| MS35333-107 | 5310-00-019-0672 | Washer, Lock In No. 10 Brass | 1 |
FUEL SELECTOR
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| MS90725-58 | 5305-00-115-9526 | Screw, HH 3/8-16 x 3/4 | 2 |
| MS35338-46 | 5310-00-637-9541 | Washer, Lock 3/8 | 2 |
| 11648568 | 4820-00-009-7378 | Valve, Fuel Selector | 1 |
| 135302 | 5340-01-483-5219 | Support, Selector Valve | 1 |
| 114745 | 7690-01-483-5011 | Decal, Fuel Selector | 1 |
| MS35214-53 | 5305-00-954-8991 | Screw, PH 10-24 x 3/8 Brass | 1 |
| MS35333-107 | 5310-00-019-0672 | Washer, Lock In No. 10 Brass | 1 |
AUXILIARY FUEL PUMP
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 135297 | 2910-01-479-7840 | Pump, Fuel w/Connector | 1 |
| MS27142-3 | 5935-00-115-2306 | Connector, Female 16 Ga | 1 |
| MS90725-5 | 5305-00-068-0501 | Washer, Flat No. 10 SS | 3 |
| 215783 | 5305-01-205-0041 | Screw, HFHSL 10-24x1/2 | 3 |
| 213248 | 5330-01-058-7118 | Gasket, Filter Cover | 1 |
| 213247 | 4310-01-286-4680 | Filter, Aux Fuel Pump | 1 |
| MS90725-6 | 5305-00-068-0502 | Screw, HH 1/4-20 x 3/4 | 2 |
| MS27183-10 | 5310-00-809-4058 | Washer, Flat 9/32 | 2 |
| MS35338-44 | 5310-00-582-5965 | Washer, Lock 1/4 | 2 |
| MS51967-2 | 5310-00-761-6882 | Nut, Hex 1/4-20 | 2 |
FUEL FILTERS
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 214160 | 5310-01-340-8468 | Washer, Sealing | 2 |
| 214154 | 5305-01-272-1333 | Screw, HH M12-1.50 x 24 | 1 |
| 214153 | 5305-01-266-3271 | Screw, w/Washer M6-1.0 x 10 | 1 |
| 216346 | 4330-01-341-2506 | Head, Filter | 1 |
| 214149 | 2910-01-440-9890 | Element, Filter Separator | 1 |
| 214150 | 2910-00-238-0033 | Element, Filter Coalescer | 1 |
| 214148 | 5310-01-241-1373 | Nut, Hex Jam | 1 |
| 216349 | 5307-01-483-7199 | Adapter, Filter | 1 |
| 214155 | 5330-01-267-2981 | Seal, Filter Head | 1 |
| 214156 | 5331-01-281-8998 | Seal, Head Adapter | 1 |
FUEL FILLER
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 107743-1 | 2590-01-478-0456 | Cover, Filler Cap | 2 |
| MS90725-72 | 5305-00-781-3927 | Screw, HH 3/8-16 x 3-1/2 | 2 |
| MS27183-14 | 5310-00-080-6004 | Washer, Flat 13/32 | 2 |
| MS51922-17 | 5310-00-087-4652 | Nut, Hex SL 3/8-16 | 2 |
| 136714 | 2590-01-513-6331 | Cap, Fuel | 2 |
| 113922 | 7690-01-483-5008 | Decal, Diesel Fuel | 2 |
| 100561 | 2590-00-752-9138 | Sleeve, Extension | 2 |
| 217027 | 2990-01-478-3078 | Guide, Filler w/Sleeve | 2 |
| 100134 | 5330-01-479-4258 | Gasket, Fuel Filler | 2 |
| MS51851-64 | 5305-00-757-8122 | Screw, HSHT 10-24 x 1/2 | 12 |
| MS35338-44 | 5310-00-582-5965 | Washer, Lock 1/4 | 2 |
| MS90725-3 | 5305-00-068-0500 | Screw, HH 1/4-20 x 1/2 | 2 |
| 107318 | 4010-01-483-6475 | Chain, Pin Retaining | 2 |
| 107558 | 5365-01-483-6493 | Ring, Wire | 2 |
| 105612 | 5315-01-483-4446 | Pin, Detent | 2 |
AIR INTAKE SYSTEM
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 119482-23 | 4730-01-478-4141 | Clamp, Hose 5-1/2 Inch | 5 |
| 217028 | 4730-01-478-3076 | Coupling, Air Intake | 1 |
| 131511-1 | 2940-01-478-3951 | Cleaner, Air Assy | 1 |
| 113643 | 2940-01-012-4888 | Indicator, Air Restriction | 1 |
| 131507 | 4730-01-478-0694 | Adapter, Hose | 1 |
| 119482-19 | 4730-01-478-4142 | Clamp, Hose 4-1/2 Inch | 1 |
| 136165 | 4710-01-478-2170 | Tube, Air Intake | 1 |
| 131506 | 4730-01-478-0697 | Coupling, Hose | 1 |
| MS21304-2 | 5310-00-221-4677 | Nut, SQ 5/16-18 | 2 |
| MS90725-32 | 5306-01-362-2851 | Screw, HH 5/16-18 x 3/4 | 4 |
| MS27183-12 | 5310-00-081-4219 | Washer, Flat 11/32 | 4 |
| 131505 | 5340-00-116-9721 | Strap, Air Cleaner | 2 |
| MS35206-300 | 5305-00-984-5680 | Screw, PH 5/16-18 x 1-1/2 | 2 |
| 213902 | 2940-01-438-5680 | Element, Air Filter | 1 |
| 213904 | 5310-00-228-6847 | Nut, Wing w/Washer | 2 |
| 213908 | 5330-00-141-6552 | Ring, O | 1 |
| 213905 | 2940-00-460-6979 | Baffle, Cover | 1 |
| 213903 | 5342-00-933-0698 | Clamp, Cover | 1 |
| 213906 | 2940-01-391-3487 | Cover, Air Cleaner | 1 |
TURBOCHARGER
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 216380 | 2950-01-479-5104 | Turbocharger, Assy | 1 |
| 134372 | 4710-01-478-0614 | Hose, Oil Assy | 1 |
| 133865-6-6 | 4730-01-483-6452 | Connector, Male | 1 |
| 133866-12-6 | 4730-00-194-0219 | Bushing, Reducer | 1 |
| 217372 | 5340-01-483-7672 | Plate, Clamping | 2 |
| 217383 | 3040-01-478-0946 | Shaft, Turbine w/Wheel | 1 |
| 217373 | 2990-01-424-0895 | Kit, Turbocharger Repair | A/R |
| 215992 | Seal, Split Ring | 1 | |
| 215995 | Ring, Retaining | 4 | |
| 215968 | Bearing, Turbocharger | 2 | |
| 215994 | Screw, HH Set | 6 | |
| 218201 | Ring, Retaining | 1 | |
| 218203 | Ring, O | 1 | |
| 215993 | Seal, Split Ring | 1 | |
| 218202 | Baffle, Oil | 1 | |
| 218204 | Bearing, Thrust | 1 | |
| 214558 | 2835-01-271-2511 | Shield, Turbocharger Heat | 1 |
| 214549 | 5331-01-331-9293 | Ring, O | 1 |
| 214338 | 4730-00-289-1254 | Connector, Female | 1 |
| 214553 | 3040-01-441-2376 | Ring, Thrust | 1 |
| 132696 | 5330-01-190-1905 | Gasket, Oil Drain | 1 |
| 131610 | 4720-01-478-0693 | Tube, Oil Drain | 1 |
| 214003 | 5305-01-234-3755 | Screw, HHF M8-1.25 x 20 | 2 |
| 135276-1 | 4720-01-478-4190 | Hose, Rubber 18 Inch | 1 |
| 208421 | 4730-00-555-8263 | Clamp, Hose | 2 |
| 217384 | 3130-01-425-6064 | Housing, Bearing | 1 |
| 217393 | 5365-01-440-5209 | Spacer, Mounting | 3 |
| 217387 | 5310-01-440-6751 | Nut, Lock 1/4-28 | 2 |
| 217386 | 5821-00-442-9059 | Actuator, Turbocharger | 1 |
| 217390 | 5310-01-303-8643 | Washer, Flat | 3 |
| 217388 | 5305-01-441-3205 | Screw, HH M8-1.25 x 55 | 1 |
| 217389 | 5305-01-441-3204 | Screw, HH M8-1.25 x 35 | 2 |
| 217392 | 5365-01-440-5208 | Spacer, Mounting | 1 |
| 217394 | 5310-01-483-7679 | Nut, Hex Jam | 1 |
| 217374 | Housing, Compressor | 1 | |
| 217375 | 5325-01-441-5720 | Ring, Retaining | 1 |
| 214550 | 5310-01-288-5690 | Nut, Hex SL | 1 |
| 217376 | 4140-01-483-7675 | Impeller, Turbine | 1 |
| 217377 | 5330-01-441-5171 | Plate, Oil Seal | 1 |
| 217378 | 2520-01-287-4624 | Slinger, Oil | 1 |
| 217385 | 5315-01-339-8806 | Pin, Roll | 1 |
| 217395 | 5325-01-441-2805 | Ring, Retaining | 1 |
| 217396 | 2590-01-441-3988 | End, Adjusting Link | 1 |
| 217391 | 5342-01-440-5212 | Bracket, Actuator | 1 |
| 214295 | 5307-01-287-0854 | Stud, M10-1.50 | 4 |
| 132689 | 5330-01-272-1146 | Gasket, Turbocharger | 1 |
| 214296 | 5310-01-270-8244 | Nut, Hex M10-1.5 | 4 |
| 217379 | 5305-01-441-3202 | Screw, HH M8-1.25 x 20 | 5 |
| 217380 | 5340-01-483-7677 | Connection, Adapter | 1 |
| 217381 | 5330-01-424-6580 | Gasket, Adapter | 1 |
| 217382 | 3030-01-479-4366 | Housing, Turbine | 1 |
| 132690-1 | 2540-01-484-8021 | Insulation, Turbocharger | 1 |
ACCELERATOR AND CONTROL LINKAGE
| PART NUMBER | NSN | DESCRIPTION | QTY |
|---|---|---|---|
| 131194 | 2510-01-478-3949 | Pedal, Accelerator Assy | 1 |
| 214578 | 2540-01-485-1872 | Kit, Pedal Boot | 1 |
| 214580 | 2590-01-478-0381 | Kit, Cable Attaching: Pin, Cotter Pin, Clevis Screw, SH Plate, Cable Lock | 1 1 1 1 1 |
| MS51922-1 | 5310-00-088-1251 | Nut, Hex SL 1/4-20 | 9 |
| MS27183-9 | 5310-00-823-8804 | Washer, Flat 1/4 | 1 |
| 131546 | 2590-01-478-0450 | Cable, Throttle | 1 |
| MS3367-2-9 | 5975-00-156-3253 | Band, Cinch 13-5/16 Inch | A/R |
| 217066 | 5360-01-483-7523 | Spring, Compression | 1 |
| 217029 | 5310-01-483-7500 | Washer, Body | 1 |
| 131592 | 3040-01-413-5999 | Joint, Ball | 1 |
| 130837 | 5315-01-479-4231 | Kit, Link Pin: Pin, Cotter Washer, Flat Pin, Link | 1 1 1 1 |
| 215580 | 3040-01-361-0758 | Link, Slip | 1 |
| 130002-616 | 5305-01-483-6941 | Screw, HH M6-1.0 x 16 | 1 |
| 217067 | 5340-01-479-4253 | Lever, Throttle Control | 1 |
| MS21083-8 | Nut, Hex SL 1/4-28 | 1 | |
| 216135 | 2590-01-478-0600 | Sensor, Throttle Position Assy | 1 |
| MS27183-10 | 5310-00-809-4058 | Washer, Flat 9/32 | 9 |
| MS90725-5 | 5305-00-068-0501 | Screw, HH 1/4-20 x 5/8 | 6 |
| 132023 | 5340-01-483-5165 | Mount, Throttle Position Sensor | 1 |
| 130000-1020 | 5305-01-483-6466 | Screw, HH M10-1.0 x 25 | 2 |
| 130012-10 | 5310-01-483-7149 | Washer, Flat M10 | 2 |
| 136053 | 5340-01-483-7045 | Support, Throttle Cable | 1 |
| MS21042-3 | 5310-00-807-1467 | Nut, Hex SL 10-32 SS | 4 |
| MS27183-8 | 5310-00-809-8546 | Washer, Flat 7/32 | 4 |
| 131560 | 5340-01-483-5046 | Clamp, Sensor Cable | 1 |
| MS51849-66 | 5305-00-179-8946 | Screw, HSH 10-32 x 3/4 | 4 |
| 131563 | 5340-01-483-5163 | Clamp, Throttle Cable | 1 |
| 214581 | 2590-01-497-9179 | Kit, Cable Hanger: Nut, Flange Hanger, Cable | 1 2 1 |
| MS35650-302 | 5310-00-934-9751 | Nut, Hex 10-32 | 2 |
| MS90725-8 | 5305-00-225-3839 | Screw, HH 1/4-20 x 1 | 3 |