TM-9-2815-237-34 HMMWV Engine Direct Support & General Support Maintenance Manual Download
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TM 9-2815-237-34 1-8. METRIC SYSTEM The engines described herein contain metric components and require metric common and special tools; therefore, metric units in addition to standard units will be used throughout this publication. In addition, a metric conversion table is located on the inside back cover of this publication. 1-9. MANDATORY REPLACEMENT PARTS The maintenance instructions contained herein make reference to removing and discarding piece parts such as: gaskets, lockwashers, cotter pins, O-rings, seals, etc.; these items should be considered mandatory replacement items and replaced with new parts during assembly/installation. Section II. EQUIPMENT DESCRIPTION AND DATA 1-10. DESCRIPTION The engine used in the M998 series vehicles is an eight-cylinder, four-cycle, liquid-cooled, naturally aspirated diesel engine. The 6.2L engine has a compression ratio of 21.5:1 and develops approximately 150 horsepower (112 kW) at 3600 rpm. The 6.5L engine has a compression ratio of 21.5:1 and develops approximately 160 horsepower (119 kW) at 3400 rpm. For proper orientation, the left and right sides of the engine are as viewed from the rear. 1990 and above 6.2L and 1994 6.5L engines have the following new and revised parts: *Cylinder Heads. The 1990 cylinder heads have been revised to meet 1990 emissions standards. Precombustion Valves. The 1990 engine is equipped with reverse throat precombustion chambers. Exhaust Valves. The 1990 exhaust valves are coated with chrome to prevent burning and to increase durability. *Exhaust Valve Stem Seal. The 1990 engine is equipped with a new exhaust valve stem seal that is not available for previous model engines. Cylinder Head Gaskets. The 1990 cylinder head gaskets have new circular combustion seals and are made of a non-asbestos material. Fuel Injection Pump. The 1994 fuel injection pump has a TP sensor and a revised calibration procedure. Fuel Injection Pump. The 1990 fuel injection pump has a new governor and a revised calibration procedure. *Fuel Injection Nozzles. The 1990 fuel injection nozzles are shorter and are orientated ten degrees from the vertical. *Fuel Injection Lines. The 1990 engine is equipped with high pressure fuel injection lines. Fuel Injection Line Brackets. The 1990 fuel injection line brackets have been revised to provide clearance for the injection nozzles. *RPM Sensors. The 1994 engine is equipped with two rpm sensors. One is for STE-ICE-R and one is for the engine. *Fan Cut-Off Switch. The 1994 engine is equipped with a fan cut-off switch which replaced the kick-down switch. *These 1990 parts are not interchangeable with parts for previous model engines. Differences in maintenance procedures are identified where applicable. Refer to engine decal number on left rocker arm cover before ordering replacement parts. 1-2