TM-9-2815-237-34 HMMWV Engine Direct Support & General Support Maintenance Manual Download

INDEX (Cont’d) Para. Page Para. Page E (Cont’d) Engine assembly from subassemblies (cont’d): Oil filter and adapter .......... 2-41i 2-167 Oil pan ......................... 2-41h 2-166 Oil pump ....................... 2-41d 2-162 Oil pump drive ................. 2-41k 2-169 Pistons and connecting rods.... 2-41c 2-159 Rocker arm covers ............. 2-41s 2-177 Rocker arm shafts and pushrods ................. 2-41r 2-176 Timing chain and drive sprockets ................ 2-41f 2-164 Timing gear cover .............. 2-41g 2-165 Torsional damper .............. 2-41z 2-185 Turbocharger................... 2-41y.1 2-184.1 Valve lifters .................... 2-41n 2-172 Wastegate actuator ............ 2-41y.4 2-184.2 Wastegate housing ............. 2-41y.3 2-184.2 Water pump and adapter plate ................. 2-41m 2-171 Water crossover ................ 2-41w 2-181 Engine disassembly into subassemblies: Camshaft ....................... 2-15y 2-34 Crankshaft and main bearings....................... 2-15bb 2-37 Crankshaft pulley .............. 2-15b 2-11 Cylinder heads ................. 2-15n 2-23 Exhaust manifolds ............. 2-15d 2-13 Fan drive and water pump pulley .................. 2-15a 2-10 Flywheel ....................... 2-15aa 2-36 Fuel injection lines ............. 2-15g 2-16 Fuel injection nozzles .......... 2-15l 2-21 Fuel injection pump ............ 2-15q 2-26 Fuel pump ..................... 2-15w 2-32 Fuel supply and return lines . . . 2-15h 2-17 Glow plugs ..................... 2-15m 2-22 Intake manifold ................ 2-15e 2-14 Manifold-to-turbocharger exhaust pipe .................. 2-15c.3 2-12.2 Modulator link ................. 2-15i 2-18 Oil filter, adapter, and oil pressure sending unit ......... 2-15t 2-29 Oil pan ......................... 2-15u 2-30 Oil pump ....................... 2-15v 2-31 Oil pump drive ................. 2-15x 2-33 Pistons and connecting rods.... 2-15z 2-35 Rocker arm covers ............. 2-15j 2-19 Rocker arm shafts and pushrods ................. 2-15k 2-20 Timing chain and drive sprockets ................ 2-15s 2-28 Timing gear cover .............. 2-15r 2-27 Torsional damper .............. 2-15c 2-12 Turbocharger................... 2-15c.4 2-12.2 Valve lifters .................... 2-15o 2-24 Engine disassembly into subassemblies (cont’d): Wastegate actuator ............ 2-15c.1 2-12.1 Wastegate housing ............. 2-15c.2 2-12.1 Water crossover ................ 2-15f 2-15 Water pump and adapter plate . 2-15p 2-25 Engine disassembly, repair, and assembly task summary ......... 2-6.1 Engine replacement in shipping/ storage container: Installation..................... 2-13.1b 2-6.2 Removal ........................ 2-13.1a 2-6.2 Engine run-in: Out of chassis run-in ........... 2-43 2-188 Engine run-in schedule, 6.2L (table 2-1): ....................... 2-189 Engine run-in schedule, 6.5L (table 2-1.1): ..................... 2-189 Exhaust manifold: Cleaning ....................... 2-29a 2-83 Inspection ...................... 2-29b 2-83 F Fan drive: Assembly ....................... 2-40d 2-152 Cleaning ....................... 2-40b 2-150 Disassembly .................... 2-40a 2-148 Inspection ...................... 2-40c 2-150 Final inspection: General ........................ 2-42 2-188 Flywheel: Cleaning ....................... 2-24a 2-75 Inspection ...................... 2-24b 2-75 Fuel injection nozzle: Cleaning ....................... 2-37a 2-142 Inspection ...................... 2-37b 2-142 Testing ......................... 2-37c 2-142 Fuel injection pump: Assembly ....................... 2-32d 2-107 Cleaning ....................... 2-32b 2-98 Disassembly .................... 2-32a 2-86.2 Inspection ...................... 2-32c 2-98 Fuel injection pump (DB2831-5209) calibration (6.5L): Injection pump check (prior to service) ............... 2-35.1c 2-140.2 Injection pump information ..... 2.35.1b 2-140.2 Injection pump settings (following pump repair)........ 2.35.1d 2-140.3 Test bench requirements ....... 2-35.1a 2-140.1 Fuel injection pumps (DB2829-4523, DB2829-4879, or DB2831-5149) calibration using fuel injection pump test stand (FTIS) model A8022 (6.2L or 6.5L): Mounting fuel injection pump on test stand .................. 2.35.3a 2-140.12 Removal of fuel injection pump from test stand ................ 2.35.3c 2-140.21 Test stand setup procedures .... 2.35.3b 2-140.18 TM 9-2815-237-34 Index 2 Change 2