TM-9-2815-237-34 HMMWV Engine Direct Support & General Support Maintenance Manual Download
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TM 9-2815-237-34 2-86 Change 2 2-32. FUEL INJECTION PUMP REPAIR Tools General mechanic’s tool kit: automotive (Appendix E, Item 1) Special Tools Hex head driver, 5/32-in. (Appendix E, Item 54) Hex head driver, 1/8-in. (Appendix E, Item 55) Hex head driver, 5/16-in. (Appendix E, Item 9) Hex head driver, 1/4-in. (Appendix E, Item 56) Torx drive (Appendix E, Item 42) End cap wrench (Appendix E, Item 44) Holding fixture (Appendix E, Item 46) Governor weight support (Appendix E, Item 43) Drive shaft bearing installer (Appendix E, Item 39) Drive shaft seal installer (Appendix E, Item 40) Roller-to-roller setting tool (Appendix E, Item 45) Throttle and shutoff shaft bushing (Appendix E, Item 41) Pilot tube mandrel (Appendix E, Item 47) Delivery valve extractor (Appendix E, Item 48) Material/Parts Overhaul kit (Appendix D, Item 27) Seven lockwashers (Appendix D, Item 25) Two locknuts (Appendix D, Item 24) Adjusting plug (Appendix D, Item 35) Valve stop (Appendix D, Item 53) Cap (Appendix D, Item 4) Calibrating fluid (Appendix B, Item 4) Seal lubricant (Appendix, B Item 12) Sealing compound (Appendix B, Item 18) Lacquer thinner (Appendix B, Item 20) or Acetone (Appendix B, Item 2) Manual References TM 9-2815-237-34P TM 9-2320-280-20 Equipment Condition Remove fuel injector pump (para. 2-15). General Safety Instructions • Wear eyeshields when using compressed air. • Do not allow solvents to get on skin or clothing. • Compressed air for cleaning purpose will not exceed 30 psi (207 kPa). This task covers: a. Disassembly c. Inspection b. Cleaning d. Assembly INITIAL SETUP: NOTE • The fuel injection pump repair procedures for pre-1990, 1990 and above 6.2L and 6.5L engines are basically the same. Difference in procedures are noted. Refer to para. 1-10 to determine engine model before ordering replacement parts. • Before disassembly, fuel injection pump should be tested (para. 2-33.c, 2-34.c, or 2-35.c) on calibration stand to determine type of pump malfunction. • Do not disassemble fuel injection pump if no malfunction is found after preliminary test. • Work area should be clean, well-ventilated, and free from blowing dirt and dust.