TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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25-7. CARGO SHELL MAINTENANCE This task covers: a. Removal c. Installation b. Inspection INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Automotive maintenance and repair: field maintenance, basic (Appendix B, Item 6) Materials/Parts Five locknuts (Appendix G, Item 130) Grease (Appendix C, Item 34) Tape, adhesive (Appendix C, Item 80) Sealing compound (Appendix C, Item 72.1) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-24P Equipment Condition • Rear three-point seatbelt removed (para. 10-47). • Cargo shell door removed (para. 11-14). • Front striker removed (para. 11-25). • Rear striker removed (para. 11-26). • Antenna removed, if present (para. 12-24). • Dovetail spring removed (para. 11-28). • Ammo box tray removed (para. 11-68 or para. 11-69). • A/C condenser removed (left cargo shell) (para. 25-18). • C-pillar top armor removed (para. 11-45). • Roof panel removed (para. 25-3). Maintenance Level Direct support NOTE Replacement procedures for right and left cargo shell are basically the same. This procedure covers right cargo shell. 1. Remove two locknuts (6), washer (5), capscrew (10), and socket-head screw (9) from cargo shell (4) and striker mounting plate (8). Discard locknuts (6). 2. Remove nine capscrews (2), washers (3), and spacers (11) from cargo shell (4) and wheelwell (7). NOTE Left cargo shell cable uses a plusnut instead of a washer and nut. 3. Remove nut (15), washer (16), two shoulder bolts (13), support bracket (16.1) (right side), and two cables (12) from brackets (14). 3.1. Remove two capscrews (19.1) and projectile stop plate (22.1) from bracket (19). 4. Remove two locknuts (27), washers (28), and capscrews (17) from cargo shell support tube (1) and C-pillar (18). Discard locknuts (27). 5. Remove locknut (22), capscrew (26), washer (25), bushing (24), bracket (19), bushing (20), and spacer (21) from C-pillar partition (23). Discard locknut (22). a. Removal TM 9-2320-387-24-2 25-16 Change 1