TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
Page 852 of 1555
TM 9-2320-387-24-2 25-12 Change 1 25-6. WINDSHIELD MAINTENANCE (Cont’d) 9. Remove three locknuts (3), washers (4), capscrews (10), and washers (4) from bracket (1) on each side of windshield (2). Discard locknuts (3). 10. Remove two locknuts (8), capscrews (11), and left and right front door check straps (9) from brackets (1). Discard locknuts (8). 11. Remove two capscrews (7), washers (6), and nut plate (5) from each side of windshield (2). 12. Remove three capscrews (12), washers (13), and bracket (1) from each side of windshield (2). CAUTION Windshield assembly must be supported when performing steps 13 through 18. 13. Remove two capscrews (16) and washers (15) from header (14) on each side of windshield (2). 14. Attach lifting device to windshield (2). 15. Lean top of windshield (2) forward. 16. Remove two capscrews (26) and washers (25) from A-pillar armor (24) on each side of windshield (2). .WARNING. To prevent injury to fingers, place two wood blocks between vehicle and windshield before placing fingers between windshield and vehicle. 17. Remove grommet (18) from A-beam (22) and disconnect leads 71 (17), 71B (19), and 57F (20) from three body harness connectors (21). 18. Remove windshield (2) from body (23). Refer to para. 10-56 for plusnut inspection and replacement. 1. Using lifting device, position windshield (2) on body (23) with top leaning forward. .WARNING. To prevent injury to fingers, place two wood blocks between vehicle and windshield before placing fingers between windshield and vehicle. CAUTION Windshield assembly must be supported when performing steps 2 and 3. 2. Connect leads 71 (17), 71B (19), and 57F (20) to three body harness connectors (21) and install grommet (18) on A-beam (22). NOTE Apply sealing compound to capscrews in steps 3, 4, and 7 prior to installation. 3. Push top of windshield (2) into place and install header (14) on each side of windshield (2) with two washers (15) and capscrews (16). Tighten capscrews (16) to 68-82 lb-in. (8-9 N•m). 4. Install two washers (25) and capscrews (26) on windshield (2) and A-pillar armor (24) on each side of windshield (2). Tighten capscrews (26) to 37 lb-ft (50 N • m). 5. Install bracket (1) on each side of windshield (2) with two washers (6), capscrews (7), and nut plate (5). Tighten capscrews (7) to 70-110 lb-in. (8-12 N • m). c. Installation b. Inspection