TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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TM 9-2320-387-24-2 25-2 Change 1 25-3. ROOF PANEL AND RESILIENT MOUNT MAINTENANCE This task covers: a. Removal c. Installation b. Cleaning and Inspection INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Automotive maintenance and repair: field maintenance, basic (Appendix B, Item 6) Materials/Parts Twenty-nine locknuts (Appendix G, Item 156) Tape (Appendix C, Item 80) Sealant (Appendix C, Item 74) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-24P Equipment Condition Turret bearing and stop ring removed (para. 11-57). General Safety Instructions Direct all personnel to stand clear during hoisting operations. Maintenance Level Direct support 1. Remove three nuts (19), capscrews (22), and spacer(s) (20) from left and right side roof panel (2). 2. Remove twenty-two locknuts (4) and capscrews (1) from roof panel (2) and turret frame (3). Discard locknuts (4). 3. Remove seven locknuts (12), washers (13), plates (14), resilient mounts (15), and spacers (10) from three C-pillar mounts (17), center roof mounts (9), and right and left side windshield mounts (18). Discard locknuts (12). .WARNING. Direct all personnel to stand clear during hoisting operations. A heavy or swinging load can be dangerous. Failure to do so may cause injury to personnel or damage to equipment. 4. Using a lifting device, lift roof panel (2) until it is clear of resilient mounts (8). 5. Remove seven resilient mounts (8) and plates (7) from roof mounts (5). 6. Remove seven studs (11) and brackets (6) from roof mounts (5). 7. Lift roof panel (2) clear of C-pillar mounts (17), center roof mounts (9), and right and left side windshield mounts (18). 1. Remove tape and foam rubber from mating surfaces of roof panel (2) and windshield assembly (16). 2. Clean and inspect mating surfaces of roof panel (2) and windshield assembly (16). Ensure mating surfaces are clean and smooth. 3. Ensure seals on header are in place and serviceable. .WARNING. Direct all personnel to stand clear during hoisting operations. A heavy or swinging load can be dangerous. Failure to do so may cause injury to personnel or damage to equipment. 1. Using a lifting device, lift roof panel (2) over mounting surfaces. c. Installation b. Cleaning and Inspection a. Removal