TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download

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TM 9-2320-387-24-2 20-4. TRANSFER CASE GUIDE CABLE REPLACEMENT This task covers: a. Removal INITIAL SETUP: b. Installation Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Manual Reference TM 9-2320-387-24P Materials/Parts Lockwasher (Appendix G, Item 238) Maintenance Level Direct support 1. Remove nut (91, washer (101, capscrew (151, and washer (14) from muffler mounting bracket (2) and guide cable bracket (3). 2. Remove nut (11) and guide cable bracket (3) from capscrew (13) on transfer case (1). 3. Remove capscrew (41,lockwasher (51, washer (61,guide cable (8), and support bracket (7) from frame (12). Discard lockwasher (5). 4. Remove nut (19), washer (181, guide cable (8), and washer (18) from stud (17) on crossmember support bracket (16). b. Installation 1. Install guide cable bracket (3) on capscrew (13) with nut (11). Tighten nut (11) to 16-18 lb-ft (22-24 Nom). 2. Install guide cable bracket (3) on mufner mounting bracket (2) with washer (141, capscrew (151, washer (lo), and nut (9). 3. Install guide cable (8) and support bracket (7) on frame (12) with washer (6), lockwasher (5), and capscrew (4). Tighten capscrew (4) to 30 lb-R (41 Nom). 4. Install washer (18) and guide cable (8) on stud (17) and crossmember support bracket (16) with washer (18) and nut (19). Tighten nut (19) to 60 lb-R (81 Nom). 20-8