TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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18-6. ENGINE WIRING HARNESS REPLACEMENT (Cont'd) TM 9-2320-387-24-2 NOTE • Perform steps 16 through 18 for 200-amp dual voltage alternators only. • Perform steps 18.1 through 18.4 for 400-amp dual voltage alternators only. 16. Install lead 68A (13), washer (11), and nut (12) on terminal (10) of voltage regulator (9). Tighten nut (12) to 18-22 lb-in. (2.0-2.5 N•m). Slide rubber boot (14) over terminal (10). 17. Install washer (1), lead 568 (1.1), and nut (2) on IGN terminal (15) of voltage regulator (9). Tighten nut (2) to 23-27 lb-in. (2.6-3.0 N•m). Slide rubber boot (3) over terminal (15). 18. Install washer (6), lead 2A (5.1), and nut (5) on AC terminal (8) of voltage regulator (9). Tighten nut (5) to 18-22 lb-in. (2.0-2.5 N•m). Slide rubber boot (4) over terminal (8). 18.1. Install lead 5A (16.10), washer (16.8), and nut (16.7) on red terminal (16.5) of voltage regulator (16.11). Tighten nut (16.7) to 35 lb-in. (4 N•m). 18.2. Apply grease to red terminal (16.5), lead 5A (16.10), and inside of boot (16.9), and slide boot (16.9) over red terminal (16.5). 18.3. Install lead 2A (16.6), washer (16.3), and nut (16.2) on yellow terminal (16.1) of voltage regulator (16.11). Tighten nut (16.2) to 20 lb-in. (2 N•m). 18.4. Apply grease to yellow terminal (16.1), lead 2A (16.6), and inside of boot (16.4), and slide boot (16.4) over yellow terminal (16.1). 18-42 Change 1 1 3 1.1 15 2 5 4 14 12 13 10 11 6 8 9 16.2 16.1 16.5 16.6 16.4 16.3 16.7 16.8 16.9 16.10 16.11 200-AMP DUAL VOLTAGE ALTERNATOR 400-AMP DUAL VOLTAGE ALTERNATOR 5.1