TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download

Page 722 of 1555

TM9-2320-387-24-2 18-5. STE/ICE-R WIRING HARNESS REPLACEMENT This taskcovers: a. Removal b. Installation INITIAL SETUP: Tools Manual Reference General mechanic‘s tool kit: TM 9-2320-387-24P automotive (Appendix B, Item 1) EquipmentCondition SpecialTools l Battery holddown removed (para. 473). Torque adapter, S/Pin. (Appendix B, Item 134) l Engine access cover removed (para. 10-22). Materials/Parts Maintenance Level Five lo&washers (Appendix G, Item 2381 Direct support Four nut and lockwasher assemblies (Appendix G, Item 251) Antiseize compound (Appendix C, Item 16) 1 a. Removal 1 1. 2. 3. 4. 5. 6. 7. 8. 18-28 Prior to removal, tag leads for installation. Remove two screws (5), lockwashers (61, and STEWE-R harness leads 7B-7D (7),8A (2), 57T-9A (8), and 599C (9) from shunt (1). Discard lockwashers (61. Slide boot (21) off power stud (22) and remove nut (251, lockwasher (261, and leads 6B-6C (24) and 6A (23) from power stud (22). Discard lockwasher (26). Remove nut (271, lockwasher (281, and lead 3D (16) from starter terminal (29). Discard lock- washer (28). Remove nut (151, lockwasher (141, leads 8l.A (13),81B (121, and 6A (23) from starter (11). Discard lockwasher (14). Remove screw (301, clip (311, and leads 74B (32) and 74A (33) from starter solenoid (10). Remove screw (181, clamp (171, and leads 3D (16), 6A (23L74B (321, and 8l.A (13) from starter (11). CAUTION Use care when removing harness. Snagging or pulling may cause damage to harness. Remove harness (20) and grommet (3) from battery compartment (4).