TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download

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TM 9-2320-387-24-2 18-4. STARTER REPAIR (Cont’d) 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Install gasket (6) and O-ring seal (3) on pinion housing (1) and align locating scribe marks (5) on pinion housing (1) and starter motor frame (4). Coat threads of seven capscrews (7) with adhesive sealant. Position armature (2) in starter motor frame (4) with brushes (9) on commutator of armature (2). Secure pinion housing (1) to starter motor frame (4) with seven capscrews (7). Tighten capscrews (7) to 50 lb-in. (6 N-m). Saturate felt washer (13) with lubricating oil and install on commutator end frame (12). Install spacer (15) and thrust washer(s) (14) on armature shaft (16). Align locating marks (8) on commutator end frame (12) and starter motor frame (4). Coat threads of four capscrews (11) with adhesive sealant. Install commutator end frame (12) and gasket (10) on starter motor frame (4) with four capscrews (11). Tighten capscrews (11) to 25 lb-in. (3 N-m). Coat threads of four capscrews (18) with adhesive sealant. Coat ribbed area of boot (19) with lithium grease. Install solenoid (17) on starter motor frame (4) with four capscrews (18). Tighten capscrews (18) to 50_Ib-in. (6 N-m). 18-22