TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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15-28. ENGINE INSTALLATION This task covers: Installation INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Special Tools Engine lifting sling (Appendix B, Item 24) Torque adapter, 3/4-in. (Appendix B, Item 134) Hex-head driver, 8-mm (Appendix B, Item 145) Materials/Parts Eight lockwashers (Appendix G, Item 190) Two cotter pins (Appendix G, Item 43) Ten locknuts (Appendix G, Item 156) Three nut and lockwasher assemblies (Appendix G, Item 251) Ten lockwashers (Appendix G, Item 205) Eight lockwashers (Appendix G, Item 207) Lockwasher (Appendix G, Item 232) Lockwasher (Appendix G, Item 233) Lockwasher (Appendix G, Item 193) Lockwasher (Appendix G, Item 231) Lockwasher (Appendix G, Item 234) Two locknuts (Appendix G, Item 121) Six locknuts (Appendix G, Item 116) Six locknuts (Appendix G, Item 123) Two locknuts (Appendix G, Item 183) Two locknuts (Appendix G, Item 109) Gasket (Appendix G, Item 54) O-ring seal (Appendix G, Item 279) Two exhaust gaskets (Appendix G, Item 55) Two intake manifold gaskets (Appendix G, Item 75) Tiedown strap (Appendix G, Item 462) Three O-rings (Appendix G, Item 264) Materials/Parts (Cont’d) Two seals (Appendix G, Item 395) Crossover O-ring (Appendix G, Item 256.1) Adhesive (Appendix C, Item 8) Antiseize compound (Appendix C, Item 17) RTV sealant (Appendix C, Item 10) Engine/transmission support sling (Appendix D, Figs. 84 through 97) (Optional) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-10 TM 9-2320-387-24P Equipment Condition Engine prepared for installation (para. 15-27). General Safety Instructions • Direct personnel to stand clear during hoisting operation. • Do not use hands to free engine of hangups or snags. • Transmission must be supported during engine installation. • Ensure fuel vent line is properly attached to top vent line fitting. Maintenance Level Direct support Installation TM 9-2320-387-24-2 15-98 Change 1 WARNING • Direct all personnel not participating in engine installation to stand clear during hoisting operation. Failure to do this may cause injury to personnel. • Do not use hands to free engine of hangups or snags. Use prybars to avoid injury. CAUTION • Always install engine slowly. Lower into chassis carefully and closely observe all engine components to prevent engine damage. • If transmission support sling was installed, remove prior to engine installation. NOTE • All plugs must be removed from hoses and connections prior to reconnection. • Assistant will be needed for steps 1 through 7.