TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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TM 9-2320-387-24-2 15 16. LEFT INTAKE MANIFOLD REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Tools Equipment Condition %eral mechanic’s tool kit: l Air horn removed (para. 3-141. automotive (Appendix B, Item 1) l Intake crossover removed (para. 15-20). Materials/Parts Maintenance Level Intake manifold gasket (Appendix G, Item 75) Direct support Manual References TM 9-2320-387-24P 1. 2. 3. 4. 5. 6. 7. Remove clamp (1) and oil pressure sending unit (2) from bracket (4). Disconnect lead (3) and move sending unit (2) out of the way. Loosen two fuel hose clamps (11) and disconnect fuel hoses (5) from fuel lines (6). Remove capscrew (7) and two fuel line clamps (8) from stud nut (9) and move fuel lines (6) out of the way Remove stud nut (9) from stud (10). Remove eight studs (10) from intake manifold (14). Remove intake manifold (14) and gasket (13) from cylinder head (12). Discard gasket (13). Clean mating surfaces of cylinder head (12) and intake manifold (14). -1 1. Install gasket (13) and intake manifold (14) on cylinder head (12) with eight studs (10). 2. Tighten studs (lo), beginning at center of intake manifold (14) and working toward ends, to 30 lb-R (41 N-m). 3. Install stud nut (9) on stud (10). 4. Install two fuel lines (6) and fuel line clamps (8) on stud nut (9) with capscrew (7). 5. Connect two fuel hoses (5) on fuel lines (6) and tighten clamps (11). 6. Install oil pressure sending unit (2) on bracket (4) with clamp (1). Connect lead (3) to sending unit (2). 15-32