TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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TM 9-2320-387-24-2  15-l 1. LEFT ROCKER ARM COVER REPLACEMENT  This task covers:  a. Removal b. Installation  INITIAL SETUP:  Tools  General mechanic’s tool kit:  automotive (Appendix B, Item 1)  Materials/Parts  Valve cover gasket (Appendix G, Item 971  RTV sealant (Appendix C, Item 74)  Manual References  TM 9-2320-387-24P  Equipment Condition  l Fuel injection lines removed (para. 16-4).  l Left fuel injection lines bracket removed  (para. 3-41).  Maintenance Level  Direct support  1 a. Removal 1  NOTE  In some cases, flanged-head fasteners may be present instead of  standard fasteners and washers. In all cases, washers should be used  when replacing a flanged-head fastener with a standard fastener.  1. Remove nut (2), washer (11, clamp (8), and fuel drain-back tube (9) from rocker arm cover stud (3).  2. Remove a combination of five capscrews (51, three studs (31, eight washers (61, and rocker arm  cover (4) from cylinder head (7).  b. Installation  NOTE  .  When applying RTV sealant, keep sealant out of capscrew  holes.  During installation, RTV sealant or new gasket is approved.  If applying RTV sealant, perform step 1.  If installing new gasket, RTV sealant may be applied with the  gasket, but is not required.  1. Apply a .06 in. (1.5 mm) bead of RTV sealant around rocker arm cover (4) sealing surface.  2. Install rocker arm cover (4) on cylinder head (71 with eight washers (61, five capscrews (51, and three  studs (3), following assembly diagram.  3. Tighten capscrews (5) and studs (3) to 15-25 lb-R (20-34 Nem).  4: Install fuel drain-back tube (9) and clamp (8) on stud (31 with washer (1) and nut (2).  15-24