TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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12-28. WINCH CABLE REPLACEMENT This task covers: a. Removal b. Installation a. Removal 1. Unwind winch cable (2) from drum assembly (1) (TM 9-2320-387-10). 2. Remove capscrew (6) and winch cable (2) from drum assembly (1). 3. Remove cotter pin (5), clevis pin (3), and hook (4) from winch cable (2). Discard cotter pin (5). INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Cotter pin (Appendix G, Item 31) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-10 TM 9-2320-387-24P General Safety Instructions Wear leather gloves when handling winch cable. Maintenance Level Unit b. Installation NOTE Install clamp on winch cable to keep wires from shearing or breaking. Refer to appendix D, fig. D-102 for instructions. 1. Install hook (4) on winch cable (2) with clevis pin (3) and cotter pin (5). 2. Install winch cable (2) on drum assembly (1) with capscrew (6). CAUTION • The winch cable must be spooled on the drum according to the direction of rotation label on the winch or brake will not function. • Winch cable must be installed on drum under a load of at least 500 lb (227 kg) or outer wraps will draw into inner wraps and damage winch cable. 3. Wind winch cable (2) on drum assembly (1) (TM 9-2320-387-10). TM 9-2320-387-24-2 12-56 Change 1 WARNING Gloves must be worn when handling winch cable or severe personnel injury may result.