TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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11-41.2. PASSENGER SIDE FOOTWELL INNER ARMOR REPLACEMENT  This task covers:  a. Removal c. Installation  b. Inspection  INITIAL SETUP:  Applicable Models  M1114  Tools  General mechanic’s tool kit:  automotive (Appendix B, Item 1)  Maintenance and repair shop equipment:  automotive (Appendix B, Item 2)  Materials/Parts  Eleven locknuts (Appendix G, Item 171)  Sealing compound (Appendix C, Item 72.1)  Personnel Required  One mechanic  One assistant  Manual References  TM 9-2320-387-24P  Equipment Condition  • Rifle support removed (para. 11-66).  • Engine access cover removed (para. 10-22).  • A/C front distribution duct removed (para. 11-81).  • A/C heater/evaporator assembly removed  (para. 25-21).  • Tunnel interior side insulation removed  (para. 10-33).  • Right front cowl insulation removed (para. 10-32).  • Surge tank removed (para. 3-65).  • Right front underbody armor removed (para. 11-38).  Maintenance Level  Unit  TM 9-2320-387-24-2  11-84.4 Change 1  NOTE  If new passenger side footwell inner armor is being installed,  perform para.11-38.1.  NOTE  Note location of capscrews and locknuts for installation.  1. Remove screw (6) and circuit breaker (5) from footwell armor (3).  2. Remove eight capscrews (4) from body (7) and footwell armor (3).  3. Remove eleven locknuts (1), capscrews (8), inner/outer cowl reinforcement (2), and footwell armor (3)  from body (7). Discard locknuts (1).  Refer to para. 10-56 for plusnut inspection and replacement.  1. Apply sealing compound to threads of eight capscrews (4) and install capscrews (4) on footwell  armor (3) and body (7). Tighten capscrews (4) to 37 lb-ft (50 N•m).  2. Install footwell armor (3) and inner/outer cowl reinforcement (2) on body (7) with eleven  capscrews (8) and locknuts (1). Tighten locknuts (1) to 37 lb-ft (50 N•m).  3. Install circuit breaker (5) on footwell armor (3) with screw (6).  c. Installation  b. Inspection  a. Removal