TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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TM 9-2320-387-24-2 11-64 Change 1 This task covers: a. Removal c. Installation b. Inspection Manual References TM 9-2320-387-24P Equipment Condition • Right passenger seat removed (para. 10-45). • Companion seat assembly removed (para. 10-44). Maintenance Level Unit 1. Remove three capscrews (13) from A-pillar to rocker gap plate (12) on A-pillar armor (11). 2. Remove eight locknuts (8), washers (2), capscrews (15), two capscrews (14), A-pillar to rocker gap plate (12), rocker panel armor (16), two washers (3), and inside protection plates (9) and (10) and from rocker panel (4) and A-pillar armor (11). Discard locknuts (8). 3. Remove six locknuts (8), washers (2), capscrews (15), rocker panel armor (17), six washers (3), and inside protection plate (7) from rocker panel (4). Discard locknuts (8). 4. Remove four locknuts (6), washers (2), capscrews (17.1), capscrew (1), rocker panel armor (18), four washers (3), and inside protection plate from rocker panel (4). Discard locknuts (6). Refer to para. 10-56 for plusnut inspection and replacement. 1. Apply sealing compound to threads of capscrew (1), and install four washers (3), rocker panel armor (18), and inside protection plate (5) on rocker panel (4) with four capscrews (17.1), washers (2), locknuts (6), and capscrew (1). Do not tighten locknuts (6). 2. Install six washers (3), rocker panel armor (17), and inside protection plate (7) on rocker panel (4) with six capscrews (15), washers (2), and locknuts (8). Do not tighten locknuts (8). 3. Install two washers (3), rocker panel armor (16), A-pillar to rocker gap plate (12), and inside protection plates (9) and (10) on rocker panel (4) with two capscrews (14), eight capscrews (15), and ten locknuts (8). Do not tighten locknuts (8). 4. Apply sealing compound to threads of three capscrews (13), and secure A-pillar to rocker gap plate (12) to A-pillar armor (11) with capscrews (13). Tighten capscrews (13) to 35 lb-ft (47 N•m). 5. Tighten locknuts (6) and (8) to 10 lb-ft (14 N • m). c. Installation b. Inspection a. Removal INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Sixteen locknuts (Appendix G, Item 169) Four locknuts (Appendix G, Item 178) Sealing compound (Appendix C, Item 72.1) 11-35. RIGHT SIDE ROCKER PANEL ARMOR AND INSIDE PROTECTION PLATE MAINTENANCE