TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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TM 9-2320-387-24-2 11-62 Change 1 This task covers: a. Removal c. Installation b. Inspection INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Fourteen locknuts (Appendix G, Item 178) Sealing compound (Appendix C, Item 72.1) Manual References TM 9-2320-387-10 TM 9-2320-387-24P Equipment Condition • Fire extinguisher removed (TM 9-2320-387-10). • Left passenger seat removed (para. 10-45). Maintenance Level Unit 1. Remove three capscrews (15) from A-pillar to rocker gap plate (16) and A-pillar armor (17). 2. Remove four locknuts (1), washers (3), capscrews (13), A-pillar to rocker gap plate (16), rocker panel armor (14), and four washers (7) from rocker panel (6) and inside protection plate (18). Discard locknuts (1). 3. Remove six locknuts (2), washers (3), capscrews (12), rocker panel armor (11), inside protection plate (18), and six washers (7) from rocker panel (6). Discard locknuts (2). 4. Remove four locknuts (4), washers (3), capscrews (10), capscrew (8), rocker panel armor (9), inside protection plate (5), and four washers (7) from rocker panel (6). Discard locknuts (4). Refer to para. 10-56 for plusnut inspection and replacement. 1. Apply sealing compound to threads of capscrew (8), and install four washers (7), rocker panel armor (9), and inside protection plate (5) on rocker panel (6) with four capscrews (10), washers (3), locknuts (4), and capscrew (8). Do not tighten locknuts (4). 2. Install six washers (7), rocker panel armor (11), and inside protection plates (5) and (18) on rocker panel (6) with six capscrews (12), washers (3), and locknuts (2). Do not tighten locknuts (2). 3. Install rocker panel armor (14), four washers (7), inside protection plate (18), and A-pillar to rocker gap plate (16) on rocker panel (6) with four capscrews (13), washers (3), and locknuts (1). Do not tighten locknuts (1). 4. Apply sealing compound to threads of three capscrews (15), and secure A-pillar to rocker gap plate (16) to A-pillar armor (17) with capscrews (15). Tighten capscrews (15) to 35 lb-ft (47 N•m). 5. Tighten locknuts (1), (2), and (4) to 10 lb-ft (14 N•m). c. Installation b. Inspection a. Removal 11-34. LEFT SIDE ROCKER PANEL ARMOR AND INSIDE PROTECTION PLATE MAINTENANCE