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TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download

Page 256 of 1555

11-33. RIGHT SIDE A-PILLAR ARMOR MAINTENANCE This task covers: a. Removal c. Installation b. Inspection a. Removal 1. Remove two capscrews (1) and washers (2) from A-pillar armor (7) and A-pillar (3). 1.1. Remove capscrew (6.1) from A-pillar armor (7) and A-pillar (3). 2. Remove ten locknuts (4), capscrews (6), and A-pillar armor (7) from A-pillar (3). Discard locknuts (4). 3. Remove spacer plate (5), shim (5.2), and three washers (5.1) from A-pillar armor (7). 4. Remove old adhesive completely from A-pillar armor (7), spacer plate (5), shim (5.2), and three washers (5.1). NOTE • Apply adhesive to inboard side of shim. • Ensure that all holes are aligned on installation. 1. Apply adhesive to spacer plate (5), shim (5.2), and three washers (5.1), and position on A-pillar armor (7). 1.1. Apply sealing compound to threads of capscrew (6.1), and install A-pillar armor (7) on A-pillar (3) with capscrew (6.1). Tighten capscrew (6.1) to 35 lb-ft (47 N•m). 1.2. Apply sealing compound to threads of two capscrews (1), and install A-pillar armor (7) on A-pillar (3) with two washers (2) and capscrews (1). Tighten capscrews (1) to 37 lb-ft (50 N•m). 2. Install A-pillar armor (7) on A-pillar (3) with ten capscrews (6) and locknuts (4). Tighten locknuts (4) to 35 lb-ft (47 N•m). INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Ten locknuts (Appendix G, Item 169) Adhesive (Appendix C, Item 2.1) Sealing compound (Appendix C, Item 72.1) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-24P Equipment Condition • Right front door and hinge removed (para. 11-2). • Right rearview mirror removed (para. 10-68). • Right front underbody armor removed (para. 11-38). • A-pillar to rocker gap plate removed (para. 11-35). Maintenance Level Unit b. Inspection Refer to para. 10-56 for plusnut inspection and replacement. TM 9-2320-387-24-2 11-60 Change 1 c. Installation