TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download

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TM 9-2320-387-24-2 11-58 Change 1 11-32. LEFT SIDE A-PILLAR ARMOR MAINTENANCE This task covers: a. Removal c. Installation b. Inspection a. Removal 1. Remove two capscrews (4) and washers (3) from A-pillar armor (6) and A-pillar (2). 2. Remove twelve locknuts (1), capscrews (5), and A-pillar armor (6) from A-pillar (2) and footwell armor (7). Discard locknuts (1). 3. Remove spacer plate (6.1), shim (4.1), and two washers (4.2) from A-pillar armor (6). 4. Remove old adhesive completely from A-pillar armor (6), spacer plate (6.1), shim (4.1), and two washers (4.2). INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Twelve locknuts (Appendix G, Item 169) Adhesive (Appendix C, Item 2.1) Sealing compound (Appendix C, Item 72.1) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-24P Equipment Condition Left front door and hinge removed (para. 11-2). Driver’s rearview mirror bracket removed (para. 10-69). Left front underbody armor removed (para. 11-36). A-pillar to rocker gap plate removed (para. 11-34). Maintenance Level Unit b. Inspection Refer to para. 10-56 for plusnut inspection and replacement. c. Installation NOTE Apply adhesive to inboard side of shim. Ensure that all holes are aligned on installation. 1. Apply adhesive to spacer plate (6.1), shim (4.1), and two washers (4.2), and position on A-pillar armor (6). 2. Apply sealing compound to threads of two capscrews (4), and install A-pillar armor (6) on A-pillar (2) with two washers (3) and capscrews (4). Tighten capscrews (4) to 37 lb-ft (50 Nm). 3. Secure A-pillar armor (6) to A-pillar (2) and footwell armor (7) with twelve capscrews (5) and locknuts (1). Tighten locknuts (1) to 35 lb-ft (47 Nm).