TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download

Page 235 of 1555

11-21. CARGO SHELL DOOR RETENTION CABLE MAINTENANCE This task covers: a. Removal b. Installation a.1. Inspection INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Sealing compound (Appendix C, Item 72.1) Two locknuts (Appendix G, Item 109) Manual References TM 9-2320-387-24P Equipment Condition Forward end of cargo shell door raised (para. 11-90). Maintenance Level Unit NOTE It will be necessary to lower cargo shell door slightly to relieve cable tension during step 1. 1. Remove locknut (4), shoulder bolt (1), and spring end of cable (5) from cargo door bracket (3). Discard locknut (4). NOTE Perform step 1.1 for right side cable and step 2 for left side cable. 1.1 Remove locknut (6.1), washer (6.2), plate (6.3), cable (5), and shoulder bolt (7) from cargo door bracket (6). Discard locknut (6.1). 2. Remove shoulder bolt (7) and cable (5) from cargo shell bracket (6). Refer to para. 10-56 for plusnut inspection and replacement. NOTE Perform step 1 for left side cable and step 1.1 for right side cable. 1. Apply sealing compound to threads of shoulder bolt (7), and install cable (5) on cargo shell bracket (6) with shoulder bolt (7). 1.1 Install cable (5) on cargo shell bracket (6) with shoulder bolt (7), plate (6.3), washer (6.2), and locknut (6.1). Tighten locknut (6.1) to 85-110 lb-in. (10-12 Nm). 2. Install spring end of cable (5) on cargo door bracket (3) with shoulder bolt (1) and locknut (4). Tighten locknut (4) to 85-110 lb-in. (10-12 Nm). b. Installation a.1. Inspection a. Removal TM 9-2320-387-24-2 11-40 Change 1