TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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11-8. LOCKING ROD AND DOOR RELEASE HANDLE REPLACEMENT  This task covers:  a. Removal b. Installation  NOTE  Replacement procedures for locking rod and door release handle  are basically the same. This procedure covers the left front door.  1. Remove four retaining rings (7) from locking rod (6) and door release handle (11) and uncompress  spring (4).  2. Remove four screws (10), lockwashers (9), washers (1), two retainer blocks (8), locking rod (6), door  release handle (11), retainer (5), and detent bracket (2) from door (3). Discard lockwashers (9).  3. Remove spring (4) from locking rod (6).  1. DELETED.  2. Install spring (4) on locking rod (6), and install detent bracket (2), retainer (5), door release handle (11),  and locking rod (6) on door (3) with two retainer blocks (8), four washers (1), lockwashers (9), and  screws (10). Tighten screws (10) to 21 lb-in. (2 N•m).  3. Compress spring (4) and install four retaining rings (7) on locking rod (6) and door release  handle (11).  b. Installation  a. Removal  INITIAL SETUP:  Applicable Models  M1114  Tools  General mechanic’s tool kit:  automotive (Appendix B, Item 1)  Maintenance and repair shop equipment:  automotive (Appendix B, Item 2)  Materials/Parts  Four lockwashers (Appendix G, Item 200)  Manual References  TM 9-2320-387-24P  Equipment Condition  • Door link rod removed (para. 11-4).  • Door locking pawls and connecting rods removed  (para. 11-7).  Maintenance Level  Unit  TM 9-2320-387-24-2  11-16 Change 1