TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
Page 209 of 1555
11-7. LOCKING PAWL AND CONNECTING ROD REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Two locknuts (Appendix G, Item 182) Four lockwashers (Appendix G, Item 201) Six lockwashers (Appendix G, Item 202) Four lockwashers (Appendix G, Item 202.1) Sealing compound (Appendix C, Item 72.1) Manual References TM 9-2320-387-24P Equipment Condition Door latch cover removed (para. 11-6). Maintenance Level Unit TM 9-2320-387-24-2 11-14 Change 1 1. Remove four screws (1), lockwashers (1.1), two connecting rods (12), and four lockwashers (9) from upper and lower locking pawls (3) and locking rod (13). Discard lockwashers (1.1) and (9). NOTE Tie washers together to be used in installation. 2. Remove two locknuts (2), washers (2.1), locking pawls (3), and washers (4) from upper and lower pivot bases (5). Discard locknuts (2). 3. Remove six capscrews (6), lockwashers (7), and two pivot bases (5) from door (8). Discard lockwashers (7). 4. Remove four rod ends (10) and locking nuts (11) from two connecting rods (12). 1. Install upper and lower pivot bases (5) on door (8) with six lockwashers (7) and capscrews (6). Tighten capscrews (6) to 21 lb-ft (29 N•m). 2. Install washers (4) and locking pawls (3) on upper and lower pivot bases (5) with two washers (2.1) and locknuts (2), tighten locknuts (2) until tight, then loosen 1/2 turn. 3. Install four locking nuts (11) and rod ends (10) on two connecting rods (12). 4. Apply sealing compound to threads of four screws (1), and install two connecting rods (12) on locking rod (13) and upper and lower locking pawls (3) with four lockwashers (9), lockwashers (1.1), and screws (1). b. Installation a. Removal