TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
Page 207 of 1555
11-5. DOOR HANDLE REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts O-ring (Appendix G, Item 258.1) Locknut (Appendix G, Item 172) Locknut (Appendix G, Item 153.1) Materials/Parts (Cont’d) Lithium grease (Appendix C, Item 36) Manual References TM 9-2320-387-24P Equipment Condition Door latch cover removed (para. 11-6). Maintenance Level Unit TM 9-2320-387-24-2 11-12 Change 1 1. Remove locknut (1), washer(s) (3), lever (2), and washer(s) (3) from link rod (5.1) and door handle (7). Discard locknut (1). 2. Remove locknut (11), retainer washer (4), handle (7), O-ring (6), handle retainer (8), backing plate (9), and gasket (10) from door (5). Discard locknut (11) and O-ring (6). NOTE Apply a light coat of white lithium grease to uncoated surfaces of handle and O-ring prior to assembly. 1. Install O-ring (6), handle retainer (8), backing plate (9), and gasket (10) on handle (7) and install handle (7) on door (5) with retainer washer (4) and locknut (11). NOTE A total of six washers are required. Install washers under lever as required to position link rod parallel to door. 2. Install washer(s) (3), lever (2), washer(s) (3), and locknut (1) on door handle (7) and link rod (5.1). b. Installation a. Removal FOLLOW-ON TASK: Adjust door latch (para. 11-9). 1 2 3 4 3 11 6 7 10 9 8 5 5.1