Covering the politics, Business and technology of defense - Subscribe Today

TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download

Page 201 of 1555

11-3. DOOR WINDOW REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Five lockwashers (Appendix G, Item 200) Eight locknuts (Appendix G, Item 178) Seal (Appendix G, Item 395) Two cotter pins (Appendix G, Item 28) Sealing compound (Appendix C, Item 66) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-10 TM 9-2320-387-24P Equipment Condition • Window in raised (closed) position (TM 9-2320-387-10). • Locking pawl and connecting rods removed (para. 11-7). • Locking rod and door release handle removed (para. 11-8). Maintenance Level Unit TM 9-2320-387-24-2 11-6 Change 1 CAUTION Interior side of window glass is covered with a film which is crucial to the protection integrity. Scratching, bumping, or incorrect cleaning practices will damage glass and reduce ballistic protection. NOTE Note location of five screws for installation. 1. Remove five capscrews (21), lockwashers (22), and washers (24) and slide door cover (20) from door (5). Discard lockwashers (22). 2. Remove four locknuts (8), washers (7), socket-head screws (25), and two protective bumpers (26) from window channels (6). Discard locknuts (8). 3. Remove two locknuts (18) and capscrews (9) from negator spring assembly (17) and window frame (13). Discard locknuts (18). 4. Pull two negator spring assemblies (17) down from side window (12) and install a 4-in. (102-mm) piece of flat bar stock to gain access to cotter pin (19). 5. Remove cotter pin (19) from stud (23) and remove tongue of negator spring (17). Discard cotter pin (19). 6. Repeat steps 3 through 5 for remaining negator spring (17). CAUTION Support window before removing retainer plates. 7. Remove four screws (11), two retainer plates (14), springs (15), and locking rod (16) from window (12). 8. Lower window (12) and remove from window channel (6) and door (5). 9. Remove five screws (1), clamp bar (2), seal (3), and spacer (4) from door (5). Discard seal (3). a. Removal