TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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11-2.1. REAR DOOR AND HINGE REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Applicable Models M1114 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Riveter tool kit (Appendix B, Item 123) Materials/Parts Thirty-five rivets (Appendix G, Item 351) Locknut (Appendix G, Item 166) Six lockwashers (Appendix G, Item 202) Adhesive (Appendix C, Item 2.1) Closed-cell foam rubber (Appendix G, Item 23.1) Personnel Required One mechanic One assistant Manual References TM 9-2320-387-24P General Safety Instructions Vehicle door is extremely heavy and must be supported during removal and installation. Maintenance Level Unit TM 9-2320-387-24-2 11-4.2 Change 1 WARNING Vehicle door is extremely heavy and must be supported during removal and installation. Failure to do so may cause injury to personnel or damage to equipment. CAUTION To prevent damage to armored glass, protect all exposed glass surfaces when replacing rivets. 1. Remove locknut (4), screw (2), and door check strap (8) from door bracket (3). Discard locknut (4). 2. Remove foam rubber strip (13) from rivet (12) heads. 3. Remove seventeen rivets (11) and door (1) from B-pillar (7). 4. Remove eighteen rivets (12) and hinge (10) from door (1). 5. Remove six capscrews (5), lockwashers (6), and two stop blocks (9) from door (1). Discard lockwashers (6). 6. Remove old adhesive completely from door (1), B-pillar (7), and hinge (10). Ensure all rust is removed from bonded area. 1. Install two stop blocks (9) on door (1) with six lockwashers (6) and capscrews (5). Tighten capscrews (5) to 10 lb-ft (14 N•m). 2. Apply adhesive to hinge (10) and door (1). Install hinge (10) on door (1) with eighteen rivets (12). 3. Apply adhesive to hinge (10) and B-pillar (7). Install hinge (10) on B-pillar (7) with seventeen rivets (11). 4. Apply foam rubber strip (13) over rivet (12) heads on door (1). 5. Install door check strap (8) on door bracket (3) with screw (2) and locknut (4). b. Installation a. Removal