TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download

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TM 9-2320-387-24-2 1O-81. DIVERTER BOX MAINTENANCE This task covers: a. Removal b. Disassembly INITIAL SETUP: c. Assembly d. Installation Applicable Models Ml113 Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Pushnut (Appendix G, Item 313) Two rivets (Appendix G, Item 342) Four rivets (Appendix G, Item 335) Equipment Conditions Diverter ducting removed (para. 10-86). Manual References TM 9-2320-387-24P Maintenance Level Unit a. Removal 1. Remove two screws (14) from transition diverter (12) and transition (13). 2. Remove two screws (8) from diverter (9) and heater (7). 3. Remove screw (5) and clamp (4) from diverter (9). 4. Remove pushnut (11) and disconnect defroster cable core (6) from baffle pin (10). Discard pushnut Gl). 5. Pull diverter (9) away from A-beam (l), loosen two clamps (3), and remove diverter (9) from flex ducts (2). b; Disassembly 1. Remove four rivets (21) and transition diverter (12) from diverter (9). 2. Remove screw (E), spring (16), and louver (17) from transition diverter (12). 3. Remove two rivets (19), flap (20), and bracket (18) from diverter (9). rTzzq 1. Install flap (20) and bracket (18) on diverter (9) with two rivets (19). 2. Install louver (17) on transition diverter (12) with spring (16) and screw (15). 3. Install diverter (9) on transition diverter (12) with four rivets (21). 1 d. Installation 1 1. Position diverter (9) under A-beam (1) and connect two defroster flex ducts (2) on diverter (9). 2. Secure flex ducts (2) to diverter (9) with two clamps (3). 3. Connect defroster cable core (6) on baffle pin (10) and secure with pushnut (11). 4. Install transition diverter (12) on transition (13) with two screws (14). NOTE Control cable must be pushed in, and baffle pin must be in the upward position before securing control cable to diverter box. .. 5. Install clamp (4) on diverter (9) with screw (5). 6. Install diverter (9) on heater (7) with two screws (8). 10-140