TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download

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TM9-2320-387-24-2 29-3. TRANSFER CASE REPAIR (Cont’d) 11. 12. 13. 14. 15. 16. Position range shift fork (1) in range clutch sleeve (2). Holding range shift fork (1) and range clutch sleeve (2) together, install range clutch sleeve (2) in input gear shaft (3) and pin (14) in angle slot (13) of shift sector (15). Move shift sector (15) as necessary to align fork (1). Place thrust washer (51, fifty-three needle bearings (6), and thrust washer (5) on mainshaft (7). Use petrolatum to hold needle bearings (6) in place on mainshaft (7). Carefully slide differential assembly (12) over mainshaft (7) and needle bearings (6) with snapring (11). Make sure that no needle bearings (6) are displaced Place intermediate clutch shaft (10) over mainshaft (7). Position keyed thrust washer (9) over mainshaft (7) on intermediate clutch shaft (10) with snap- ring (8). Ensure snapring (8) seats in groove in mainshaft (7). I 29-22