TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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Change 1 28-79 TM 9-2320-387-24-2 28-19. TRANSMISSION ASSEMBLY FROM SUBASSEMBLIES (Cont’d) 1. Install front band (10) on transmission case (4). Ensure pin socket on band is over servo pin hole and tab end can move freely. 2. Remove snapring (7), backing plate (14), five clutch plate assemblies (13), clutch plates (8), and dished plate (12) (1995-1996 transmissions only) from direct clutch housing (11). 3. Using clutch alignment tool, align intermediate clutch plates (3). Do not remove tool. 4. Apply air pressure to intermediate clutch plates (3) through hole (9) in center support bolt. Remove alignment tool and maintain air pressure. 5. Install direct clutch assembly (11) into transmission case (4) and remove air pressure. 6. Install dished clutch plate (12) (1995-1996 transmissions only) on direct clutch housing (11). 7. Install five clutch plates (8) and clutch plate assemblies (13) on clutch housing (11). Alternate plates, starting with a clutch plate (8). 8. Install backing plate (14) on housing (11) with snapring (7). 1. Install forward clutch assembly (16) onto direct clutch (11). 2. Ensure that forward clutch assembly (16) is fully seated, and that top of speed sensor ring (18) is 3.85-3.89 in. (97.79-98.81 mm) below oil pump gasket surface (17). 3. Install flat bearing (15) on forward clutch (16). g. Forward Clutch Assembly Installation f. Direct Clutch Assembly Installation 7 14 12 13 8 4 11 10 9 CLUTCH ALIGNMENT TOOL 15 16 4 18 17