TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 2 Download
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TM 9-2320-387-24-2 28-8. GEAR UNIT AND OUTPUT ASSEMBLIES REPAIR (Cont’d) d. Assembly (1995) CAUTION All transmission parts must be lubricated with clean transmission fluid (Dexron ® III) before assembly. Foreign material will cause transmission damage. NOTE For general assembly instructions, refer to para. 2-17. 1. Install space ring (10.1) and roller clutch (10) in reaction drum (11). 2. Install main shaft (3) into rear internal gear (2) with snapring (1). 3. Install bearing and two races (7) on rear journal of rear internal gear (2). Retain races (7) with petrolatum. 4. Install output carrier assembly (9), bearing and two races (8), and output shaft (6) on internal gear (2). Secure with snapring (5). NOTE The metal thrust washer is installed on output shaft. The plastic thrust washer is installed in output carrier. 5. Install thrust washer (4) on output shaft (6) and retain with petrolatum. Seat tabs in pockets of output shaft (6). 6. Turn partially-assembled gear unit over with main shaft (3) facing up. 7. DELETED. 8. Install plastic thrust washer (15) and reaction drum (11) on output carrier assembly (9). Mesh gears. 9. Install sun gear (14), chamfered edge first, into reaction drum (11) and output carrier assembly (9). 10. Install long, splined end of sun gear shaft (13) in sun gear (14). 11. Install bearing and two races (12) with longer lip race on reaction drum (11). Retain races (12) with petrolatum. 28-30 Change 1