TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
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7-4. SERVICE BRAKE CALIPER MAINTENANCE TM 9-2320-387-24-1 7-10 Change 1 This task covers: a. Removal c. Installation b. Cleaning and Inspection INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) C-clamp (Appendix B, Item 153) Special Tools Hex-head driver, 7-mm (Appendix B, Item 151) Crowfoot, 14-mm (Appendix B, Item 141) Materials/Parts Copper washer (Appendix G, Item 24) Grease (Appendix C, Item 34) Sealing compound (Appendix C, Item 63) Manual References TM 9-2320-387-24P Equipment Condition Brake pads removed (para. 7-3). General Safety Instructions Ensure brake pads are installed with linings facing rotor. Maintenance Level Unit a. Removal CAUTION Cover or plug all open lines and connections immediately after disconnection to prevent contamination. Remove all covers or plugs prior to connection. NOTE Perform steps 1 and 2 for right side. Perform steps 3 through 6 for left side. 1. Disconnect hose (1) from coupling (5). 2. Slide yoke (2) and locating pins (3) out from caliper (4). 3. Disconnect hose (1) from coupling (5). 4. Remove two capscrews (8) from rotor (7). 5. Remove rotor (7) from caliper (4) and adapter (6). 6. Using crowfoot, remove two capscrews (10), washers (11), yoke (2), and caliper (4) from adapter (6). NOTE For replacement of rear dual service/parking brake caliper, refer to para. 7-15.