TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
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6-7. HALFSHAFT MAINTENANCE This task covers: a. Removal d. Assembly b. Disassembly e. Installation c. Cleaning and Inspection INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Maintenance and repair shop equipment: automotive (Appendix B, Item 2) Materials/Parts Boot service kit (fixed) (Appendix G, Item 9) Boot service kit (plunged) (Appendix G, Item 9) Clip (Appendix G, Item 22) Cotter pin (Appendix G, Item 33) Six two-piece lockwashers (Appendix G, Item 240.1) Lockwasher (Appendix G, Item 216) Drycleaning solvent (Appendix C, Item 26) Lithium grease (Appendix C, Item 36) Sealing compound (Appendix C, Item 63) Manual References TM 9-2320-387-24P Equipment Condition • Wheel removed (para. 8-3). • Brake protection guard removed (para 7-11). General Safety Instructions Drycleaning solvent is flammable and will not be used near an open flame. Maintenance Level Unit 1. Remove access plug (8) and washer (7) from geared hub (4). 2. Remove halfshaft retaining capscrew (6) and lockwasher (5) from halfshaft (9) and geared hub (4). Discard lockwasher (5). 3. Remove six capscrews (3), two-piece lockwashers (2), and halfshaft (9) from rotor (1) and output flange (10). Discard two-piece lockwashers (2). NOTE Perform steps 4 and 5 for rear halfshafts only. 4. Remove cotter pin (15), washer (16), clevis pin (18), and parking brake clevis (17) from lever (14). Discard cotter pin (15). 5. Remove clip (13) and disconnect cable (11) from caliper cable bracket (12). Discard clip (13). a. Removal TM 9-2320-387-24-1 Change 1 6-13 8 7 6 5 4 9 10 1 2 3 12 13 14 15 16 17 11 18