TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
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5-12. SEALED UPPER CONVERTER HOUSING COVER (2-PIECE) MAINTENANCE This task covers: a. Removal c. Installation b. Inspection INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Materials/Parts Gasket (Appendix G, Item 58) Adhesive (Appendix C, Item 6) Drycleaning solvent (Appendix C, Item 26) Adhesive, RTV (Appendix C, Item 10) Manual References TM 9-2320-387-24P Equipment Condition Battery ground cables disconnected (para. 4-68). General Safety Instructions Drycleaning solvent is flammable and will not be used near an open flame. Maintenance Level Unit 1. Remove two capscrews (4) and converter housing cover (3) from transmission (1) . 2. Remove gasket (2) from converter housing cover (3). Discard gasket (2). 1. Inspect converter housing cover (3) for pitting, cracking, and excessive wear. Replace if pitted, cracked, or excessively worn. WARNING Drycleaning solvent is flammable and will not be used near an open flame. A fire extinguisher will be kept nearby when the solvent is used. Use only in well-ventilated places. Failure to do this may result in injury to personnel and/or damage to equipment. 2. Remove gasket material and sealant from converter housing cover (3) and transmission (1) with drycleaning solvent. NOTE Gasket may require bending over edge of converter housing cover to ensure gasket seats properly. 1. Apply adhesive to gasket (2) and install on converter housing cover (3). 2. Apply RTV adhesive to edge (3.1) of converter housing cover (3) and install converter housing cover (3) on transmission (1) with two capscrews (4). 3. Apply RTV adhesive to fill any gaps between converter housing (3), transmission (1), and starter housing (1.1). c. Installation b. Inspection a. Removal TM 9-2320-387-24-1 5-28 Change 1