TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download

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TM 9-2320-387-24- 1 I 5-5. TRANSMISSION OIL DIPSTICK TUBE REPLACEMENT This task covers: a. Removal b. Installation INITIAL SETUP: Tools Manual References General mechanic’s tool kit: TM 9-2320-387-10 automotive (Appendix B, Item 1) TM 9-2320-387-24P Materials/Parts O-ring seal (Appendix G, Item 283) Lockwasher(Appendix G, Item 207) Equipment Condition l Hood raised and secured (TM 9-2320-387-10). l Engine access cover removed (para. 10-22). MaintenanceLevel Unit NOTE l Plug open transmission port to prevent contamination. Remove plug prior to installation of oil dipstick tube. l Have drainage container ready to catch fluid. a. Removal 1. Remove transmission oil dipstick (4) from dipstick tube (5). 2. Remove capscrew (111, lockwasher (121, and washer (13) from dipstick tube (5) and right rear heat shield (8). Discard lockwasher (12). 3. Remove two capscrews (7) and right rear heat shield (8) from right exhaust manifold heat shield (6) and rear heat shield (1). 4. Remove nut (2) and dipstick tube (5) from manifold stud (3). 5. Remove dipstick tube (5) from transmission (9). 6. Remove O-ring seal (10) from dipstick tube (5). Discard O-ring seal (10). -1 1. Install O-ring seal (10) on dipstick tube (5). 2. Install dipstick tube (5) into transmission (9). 3. Install dipstick tube (5) on manifold stud (3) with nut (2). 4. Install right rear heat shield (8) on right exhaust manifold heat shield (6) and rear heat shield (1) with two capscrews (7). 5. Install dipstick tube (5) on right rear heat shield (8) with washer (131, lockwasher (12), and cap- screw (11). Tighten capscrew (11) to 25-37 lb-R (34-50 Nom). 6. Install transmission oil dipstick (4) into dipstick tube (5). 5-14