TM-9-2320-387-24 HMMWV Direct Support & General Support Maintenance Manual Volume 1 Download
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TM9-2320-387-24-l 1 4-80. WIRING HARNESS CONNECTOR REPAIR 1 This task covers: a. Terminal-Type Cable Connector Repair b. Male Cable Connector Repair c. FemaleCable Connector Repair d. Connector Assembly Repair e. Receptacle Assembly Repair F. Protective Control Box Lower Cannon Plug Assembly Repair INITIAL SETUP: Tools General mechanic’s tool kit: automotive (Appendix B, Item 1) Connector repair kit (Appendix B, Item 154) Manual References TB SIG-222 TM 9.2320.387.24P Equipment Condition Battery ground cables disconnected (para. 4-68). General Safety Instructions Remove all jewelry. MaintenanceLevel Unit WARNING Remove all jewelry such as rings, dog tags, bracelets, etc. If jewelry or disconnected battery ground cable contact battery terminal, a direct short can result, causing instant heating of tools, severe injury to personnel, or damage to equipment. a. Terminal-Type Cable Connector Repair 1. Strip cable insulation (1) from cable (2) to equal depth of terminal well (4). 2. Slide insulator (3) over cable insulation (1). 3. Insert cable (2) into terminal well (4) and crimp. 4. Slide insulator (3) over crimped end of terminal (5) and apply heat to shrink insulator (3). 1 b. Male Cable Connector Repair 1 1. Strip cable insulation (6) from cable (7) to equal depth of terminal well (10). 2. Slide shell (8) over cable insulation (6). 3. Insert cable (7) into terminal well (10) and crimp. 4. Place slotted washer (9) over crimped junction at terminal (11). 5. Slide shell (8) over slotted washer (9) and terminal (11). 4-146